2005 TOYOTA AVENSIS drive shaft

141C5±01
A79425N´m (kgf´cm, ft´lbf)
: Specified torque
8.0 (82, 71 in.
lbf)
72 (734, 53)
V (Cooler
Compressor to
Crankshaft
Pulley) Belt No. 1
Engine Cover No. 1Engine Room Cover Side
Radiator Support
Opening Cover
Power Steering
Idle Pulley Bracket
Engine Under Cover Sub±assy No. 1
Engine Under Cover RH
Injector Driver
52 (530, 38)
Engine Mounting Insulator Sub±assy RH
52 (530, 38)
52 (530, 38)
39 (398, 29)
Clip
Clip
Retainer
Clip
Clip
5.0 (51, 44 in.
lbf)
± ENGINE MECHANICALTIMING BELT (1CD±FTV)
14±305
AVENSIS REPAIR MANUAL (RM1018E)
TIMING BELT (1CD±FTV)
COMPONENTS

A79178
A78277
±
ENGINE MECHANICAL PARTIAL ENGINE ASSY(1CD±FTV)
14±287
AVENSIS REPAIR MANUAL (RM1018E)
24.SEPARATE TRANSMISSION CONTROL CABLE ASSY
(a)Remove the 2 clips and 2 washers, separate the control cable assy.
25.REMOVE INJECTOR DRIVER
(a)Remove the 2 nuts which is used to secure the injector driver.
(b)Disconnect the injector driver connector and the harness clamp.
(c)Remove the injector driver.
26.DISCONNECT ENGINE WIRE
(a)Remove the glove compartment door.
(b)Disconnect the engine wire from the ECM and the junc-
tion block.
(c)Pull out the engine wire.
(d)Disconnect the engine wire from engine room junction block.
(e)Remove the bolt and disconnect the wire harness from the body.
27.REMOVE AIR TUBE NO.1
(a)Loosen the hose clamps.
(b)Remove the 2 bolts and nut, and then detach the air tube No. 1.
28.REMOVE CLUTCH ACCUMULATOR ASSY (See page 42±17) SST 09023±00100
29.REMOVE CLUTCH RELEASE CYLINDER ASSY (See page 42±17)
30. REMOVE V (COOLER COMPRESSOR TO CRANKSHAFT PULLEY) BELT NO.1
(See page 14±269)
31. SEPARATE COMPRESSOR AND MAGNETIC CLUTCH (W/ AIR CONDITIONING) (See page 55±86)
HINT:
Secure the hoses off to the side instead of detaching.
32.REMOVE FLOOR PANEL BRACE FRONT (See page 15±10)
33.REMOVE EXHAUST PIPE ASSY FRONT (See page 15±10)

A79140
A79184
14±288
±
ENGINE MECHANICAL PARTIAL ENGINE ASSY(1CD±FTV)
AVENSIS REPAIR MANUAL (RM1018E)
34.SEPARATE RETURN TUBE SUB±ASSY
(a)Remove the 2 clamp bolts and separate the return tube sub±assy.
35.SEPARATE VANE PUMP OIL RESERVOIR ASSY
36.REMOVE FRONT AXLE HUB LH NUT (See page 30±6) SST09930±00010
HINT:
Perform the same procedure as above on the opposite side.
37.SEPARATE TIE ROD END SUB±ASSY LH (See page 30±6) SST 09628±62011
HINT:
Perform the same procedure as above on the opposite side.
38.SEPARATE FRONT STABILIZER LINK ASSY LH (See page 26±26)
HINT:
Perform the same procedure as above on the opposite side.
39. REMOVE COLUMN HOLE COVER SILENCER SHEET
(a) Remove the 2 clips and the column hole cover silencer sheet.
40.REMOVE STEERING INTERMEDIATE SHAFT ASSY NO.2 (See page 51±36)
41.SEPARATE FRONT SUSPENSION ARM SUB±ASSY LOWER NO.1 LH (See page 26±21)
HINT:
Perform the same procedure as above on the opposite side.
42.SEPARATE FRONT DRIVE SHAFT ASSY LH (See page 30±6)
HINT:
Perform the same procedure as above on the opposite side.
43. REMOVE ENGINE ASSEMBLY WITH TRANSAXLE
(a) Disconnect the height control sensor connector (w/ Dis-charge head lamp).

A62711
A79180
A61186
SST
14±290
±
ENGINE MECHANICAL PARTIAL ENGINE ASSY(1CD±FTV)
AVENSIS REPAIR MANUAL (RM1018E)
(i)Attach the engine sling and hang the engine with the chain block.
44.REMOVE FRONT SUSPENSION CROSSMEMBER SUB±ASSY
(a)Remove the through bolt and nut, detach the engine mounting insulator FR from the engine mounting bracket.
(b)Remove the through bolt, detach the engine mounting in- sulator RR from the suspension crossmember.
(c)Separate the engine and transaxle assembly from the suspension crossmember and engine mounting member.
45.REMOVE STARTER ASSY (See page 19±24)
46.REMOVE MANUAL TRANSAXLE (See page 41±33)
47.REMOVE CLUTCH DISC ASSY (See page 42±26) 48. REMOVE FLYWHEEL SUB±ASSY
(a) Hold the crank shaft with SST.SST 09213±54015 (90105±08076), 09330±00021
(b) Using a torx socket wrench (T55), remove the 8 torx
screws and the flywheel.
49. REMOVE REAR END PLATE
(a) Remove the 2 bolts and the rear end plate.
50. REMOVE DRIVE SHAFT BEARING BRACKET
51. REMOVE ENGINE MOUNTING BRACKET FR
52. REMOVE ENGINE MOUNTING BRACKET RR
53.REMOVE GLOW PLUG ASSY (See page 19±33)
54.REMOVE GENERATOR V BELT (See page 14±269)
55.REMOVE CRANKSHAFT PULLEY (See page 14±307) SST 09213±54015 (90105±08076), 09330±00021, 09950±50013 (0995\
1±05010, 09952±05010, 09953±05020, 09954±05031)

A79173New O±Ring
±
ENGINE MECHANICAL PARTIAL ENGINE ASSY(1CD±FTV)
14±295
AVENSIS REPAIR MANUAL (RM1018E)
106.REMOVE CRANKSHAFT POSITION SENSOR
(a)Remove the bolt and the crankshaft position sensor.
107.REMOVE CAMSHAFT POSITION SENSOR
(a)Remove the bolt and the camshaft position sensor.
108.REMOVE ENGINE COOLANT TEMPERATURE SENSOR
109.REPLACE PARTIAL ENGINE ASSY
110.INSTALL ENGINE COOLANT TEMPERATURE SENSOR
Torque: 20 N
m (204 kgf
cm,15 ft
lbf)
111.INSTALL CAMSHAFT POSITION SENSOR Torque: 8.8 N
m (90 kgf
cm,78 in.
lbf)
112.INSTALL CRANKSHAFT POSITION SENSOR Torque: 8.8 N
m (90 kgf
cm,78 in.
lbf)
113.INSTALL FUEL FILTER TO INJECTION PUMP FUEL PIPE Torque:
8.8 N
m (90 kgf
cm,78 ft
lbf) for M6 and Nut
21 N
m (209 kgf
cm,15 ft
lbf) for M8
114.INSTALL OIL COOLER PIPE
(a)Install 2 new gaskets and the oil cooler pipe with the union bolt. Torque: 59 N
m (600 kgf
cm,43 ft
lbf)
115.INSTALL THERMOSTAT (See page 16±50)
116.INSTALL WATER INLET (See page 16±50)
117. INSTALL COMPRESSOR MOUNTING BRACKET NO.1
Torque: 42 N
m (428 kgf
cm, 31 ft
lbf)
118. INSTALL INJECTION OR SUPPLY PUMP ASSY Torque: 21 N
m (214 kgf
cm, 15 ft
lbf)
119. INSTALL OIL LEVEL GAGE GUIDE
(a) Install a new O±ring to the oil level gage guide.
(b) Apply engine oil to the O±ring.
(c) Push in the oil level gage guide end into the guide hole of the No. 1 oil pan.
(d) Install the oil level gage guide with the bolt. Torque: 18 N
m (184 kgf
cm, 13 ft
lbf)
(e) Apply engine oil to the O±ring on the oil level gage.
(f) Install the oil level gage.
120. INSTALL TIMING BELT NO.3 COVER Torque: 7.4 N
m (75 kgf
cm, 65 in.
lbf)
121.INSTALL INJECTION PUMP DRIVE PULLEY (See page 11±69)
SST 09960±10010 (09962±01000, 09963±01000)
122. INSTALL INTAKE MANIFOLD
(a) Install a new gasket and the intake manifold with the 8 bolts and 2 nuts\
. Torque: 21 N
m (214 kgf
cm, 15 ft
lbf)
(b) Install the wiring harness clamp bracket with the 2 bolts.
Torque: 3.9 to 6.9 N
m (40 to 70 kgf
cm, 35 to 61 in.
lbf)

A61186
SST
A57108
Adhesive
14±300
±
ENGINE MECHANICAL PARTIAL ENGINE ASSY (1CD±FTV)
AVENSIS REPAIR MANUAL (RM1018E)
147. INSTALL OIL FILTER BRACKET SUB±ASSY
(a) Install a new gasket and oil filter bracket with the bolt and 2 nuts. Torque: 34 N
m (347 kgf
cm, 25 ft
lbf)
148. INSTALL V±RIBBED BELT TENSIONER ASSY Torque: 31 N
m (316 kgf
cm, 23 ft
lbf)
149. INSTALL GENERATOR BRACKET NO.1 Torque: 37 N
m (377 kgf
cm, 27 ft
lbf)
150.INSTALL GENERATOR ASSY (See page 19±29)
151.SET NO. 1 CYLINDER TO TDC/COMPRESSION (See page 14±307) SST 09960±10010 (09962±01000, 09963±01000)
152.INSTALL TIMING BELT (See page 14±307)
153.CHECK VALVE TIMING (See page 14±307)
154.INSTALL TRANSVERSE ENGINE ENGINE MOUNTING BRACKET (See page 14±307)
155.INSTALL TIMING BELT GUIDE (See page 14±307)
156.INSTALL TIMING BELT NO.1 COVER (See page 14±307)
157.INSTALL TIMING BELT NO.2 COVER (See page 14±307)
158. INSTALL IDLER PULLEY SUB±ASSY Torque: 40 N
m (408 kgf
cm, 30 ft
lbf)
159.INSTALL CRANKSHAFT PULLEY (See page 14±307) SST 09213±54015 (90105±08076), 09330±00021
160.INSTALL GLOW PLUG ASSY (See page 19±33)
161. INSTALL ENGINE MOUNTING BRACKET RR Torque: 64 N
m (653 kgf
cm, 47 ft
lbf)
162. INSTALL ENGINE MOUNTING BRACKET FR Torque: 64 N
m (653 kgf
cm, 47 ft
lbf)
163. INSTALL DRIVE SHAFT BEARING BRACKET Torque: 64 N
m (653 kgf
cm, 47 ft
lbf)
164. INSTALL REAR END PLATE Torque: 8.4 N
m (86 kgf
cm, 74 in.
lbf)
165. INSTALL FLYWHEEL SUB±ASSY
(a) Using SST, hold the crankshaft. SST 09213±54015 (90105±08076), 09330±00021
(b) Clean the bolts and its bolt holes.
(c) Apply adhesive to 2 or 3 threads of the bolt end.
Adhesive: Part No. 08833±00070, THREE BOND 1324
or equivalent

A59792
BB
AA
A59793
AA
BBBBB
B
14±302
±
ENGINE MECHANICAL PARTIAL ENGINE ASSY(1CD±FTV)
AVENSIS REPAIR MANUAL (RM1018E)
(e)Install the front suspension crossmember with the 2 bolts and 2 nuts.
Torque:
45 N
m (459 kgf
cm, 33 ft
lbf) for bolt A
133 N
m (1,356 kgf
cm, 98 ft
lbf) for nut B
(f)Install the front suspension member brace LH and RH with the 8 bolts.
Torque:
133 N
m (1,356 kgf
cm, 98 ft
lbf) for bolt A
80 N
m (816 kgf
cm, 59 ft
lbf) for nut B
NOTICE:
After installing the crossmember, check that the position-
ing holes on the crossmember and the vehicle are aligned.
171.INSTALL FRONT DRIVE SHAFT ASSY LH (See page 30±6)
HINT:
Perform the same procedure as above on the opposite side.
172.INSTALL FRONT SUSPENSION ARM SUB±ASSY LOWER NO.1 LH (See page 26±21)
HINT:
Perform the same procedure as above on the opposite side.
173.INSTALL STEERING INTERMEDIATE SHAFT ASSY NO.2 (See page 51±36)
174.INSTALL FRONT STABILIZER LINK ASSY LH (See page 26±26)
HINT:
Perform the same procedure as above on the opposite side. SST 99999±70037
175.INSTALL TIE ROD END SUB±ASSY LH (See page 30±6)
HINT:
Perform the same procedure as above on the opposite side.
176.INSTALL FRONT AXLE HUB LH NUT (See page 30±6)
HINT:
Perform the same procedure as above on the opposite side.
177. INSTALL RETURN TUBE SUB±ASSY Torque: 8.0 N
m (82 kgf
cm, 71 in.
lbf)
178.INSTALL EXHAUST PIPE ASSY FRONT (See page 15±10)
179.INSTALL FLOOR PANEL BRACE FRONT (See page 15±10)
180. INSTALL COMPRESSOR AND MAGNETIC CLUTCH (W/ AIR CONDITIONING) (See page 55±86)
181.ADJUST V (COOLER COMPRESSOR TO CRANKSHAFT PULLEY) BELT NO.1 (See page 14±269 )
182.INSTALL CLUTCH RELEASE CYLINDER ASSY (See page 42±17)
183.INSTALL CLUTCH ACCUMULATOR ASSY (See page 42±17) SST 09023±00100

160MR±01
B12054
SST
B12052
B12053
Pry
PryPry
±
COOLING WATER PUMP ASSY(1AZ±FSE)
16±33
AVENSIS REPAIR MANUAL (RM1018E)
WATER PUMP ASSY(1AZ±FSE)
REPLACEMENT
1.DRAIN COOLANT (See page 16±31)
2. REMOVE RADIATOR SUPPORT OPENING COVER
3. REMOVE ENGINE ROOM COVER SIDE
4. REMOVE ENGINE UNDER COVER RH
5.REMOVE FAN AND GENERATOR V BELT (See page 14±185)
SST 09249±63010
6.REMOVE GENERATOR ASSY (See page 19±20)
7. REMOVE WATER PUMP PULLEY
(a) Using SST, remove 4 bolts and pump pulley.SST 09960±10010 (09962±01000, 09963±00700)
(b) Disconnect the crankshaft position sensor wire clamp from the water pump.
(c) Disconnect the crankshaft position sensor wire from the clamp on the water pump.
8. REMOVE WATER PUMP ASSY
(a) Remove 4 bolts, 2 nuts, wire clamp and water pump.
(b) Using a screwdriver, pry between the water pump and cyl- inder block, and remove the water pump.
NOTICE:
Be careful not to damage the contact surface of the water
pump and cylinder block.