2005 TOYOTA AVENSIS sensor

A64641
A00019
B11673
17±16
±
LUBRICATION OIL PUMP ASSY(1AZ±FSE)
AVENSIS REPAIR MANUAL (RM1018E)
29.REMOVE CRANKSHAFT PULLEY (See page 14±222) SST09213±54015 (91651±60855), 09330±00021, 09950±50013 (0995\
1±05010, 09952±05010, 09953±05020, 09954±05021)
30.REMOVE CHAIN TENSIONER ASSY NO.1 (See page 14±139)
31.REMOVE CRANKSHAFT POSITION SENSOR (See page 18±17) 32.REMOVE OIL PAN SUB±ASSY
(a)Remove 12 bolts and 2 nuts.
(b)Insert the blade of SST between the crank case, timingchain cover and oil pan, cut off applied sealer and remove
the oil pan.
SST09032±00100
NOTICE:
Be careful not to damage the contact surface of timing
chain cover, crank case and oil pan.
33.REMOVE V±RIBBED BELT TENSIONER ASSY (See page 14±139)
34.REMOVE TIMING CHAIN OR BELT COVER SUB±ASSY (See page 14±139)
35.REMOVE CRANKSHAFT POSITION SENSOR PLATE NO.1
36.REMOVE CHAIN TENSIONER SLIPPER
37.REMOVE CHAIN VIBRATION DAMPER NO.1
38.REMOVE TIMING CHAIN GUIDE (See page 14±139)
39.REMOVE CHAIN SUB±ASSY
40.REMOVE CRANKSHAFT TIMING GEAR OR SPROCKET
41.REMOVE NO.2 CHAIN SUB±ASSY (See page 14±139) 42.REMOVE OIL PUMP ASSY
(a)Remove 3 bolts, the oil pump and gasket.
43.INSTALL OIL PUMP ASSY
(a)Install a new gasket and oil pump with 3 bolts. Torque: 19 N
m (195 kgf
cm,15 ft
lbf)
44.INSTALL NO.2 CHAIN SUB±ASSY (See page 14±139)
45. INSTALL CRANKSHAFT TIMING GEAR OR SPROCKET

A77392Seal Packing6mm
A64641
±
LUBRICATION OIL PUMP ASSY(1AZ±FSE)
17±17
AVENSIS REPAIR MANUAL (RM1018E)
46.SET NO. 1 CYLINDER TO TDC/COMPRESSION (See page 14±139)
47.INSTALL CHAIN VIBRATION DAMPER NO.1
Torque: 9.0 N
m (92 kgf
cm,80 in.
lbf)
48.INSTALL CHAIN SUB±ASSY (See page 14±139)
49.INSTALL TIMING CHAIN GUIDE Torque: 9.0 N
m (92 kgf
cm,80 in.
lbf)
50.INSTALL CHAIN TENSIONER SLIPPER (See page 14±139)
51.INSTALL CRANKSHAFT POSITION SENSOR PLATE NO.1 (See page 14±139)
52.INSTALL TIMING CHAIN OR BELT COVER SUB±ASSY (See page 14±139)
53.INSTALL V±RIBBED BELT TENSIONER ASSY (See page 14±139)
54.INSTALL OIL PAN SUB±ASSY
NOTICE:

Remove any oil from the contact surface.

Install the oil pan within 3 minutes after applying seal
packing.

Do not start the engine within 2 hours after installing.
(a)Remove any old packing (FIPG) material and be careful not to drop any oil on the contact surface of the cylinder
block and oil pan.
(b)Apply seal packing in the shape of bead (Diameter 3 to 4
mm (0.157 in.)) as shown in the illustration, and install the
oil pan.
Seal Packing: Part No. 08826 ± 00080 or equivalent
(c)Insert the oil pan with 12 bolts and 2 nuts. Torque: 9.0 N
m (92 kgf
cm,80 in.
lbf)
55.INSTALL CRANKSHAFT POSITION SENSOR (See page 18±17)
56.INSTALL CRANKSHAFT PULLEY (See page 14±139) SST 09213±54015 (91651±60855), 09330±00021
57. INSTALL CHAIN TENSIONER ASSY NO.1
58. INSTALL TRANSVERSE ENGINE ENGINE MOUNTING INSULATOR Torque: 52 N
m (530 kgf
cm, 38 ft
lbf)
59.INSTALL ENGINE MOUNTING BRACKET NO.2 RH (See page 14±139)
60.INSTALL CYLINDER HEAD COVER SUB±ASSY (See page 14±139)
61. INSTALL COOLER BRACKET (LHD STEERING POSITION TYPE) Torque: 9.0 N
m (92 kgf
cm, 80 in.
lbf)
62. INSTALL ENGINE SERVICE COVER BRACKET RH (RHD STEERING POSITION TYPE) Torque: 9.0 N
m (92 kgf
cm, 80 in.
lbf)
63. INSTALL ENGINE WIRE Torque: 7.0 N
m (71 kgf
cm, 62 in.
lbf)

A64641
A00019
B11673
±
LUBRICATION OIL PUMP ASSY(1AZ±FE)
17±9
AVENSIS REPAIR MANUAL (RM1018E)
26.REMOVE CRANKSHAFT PULLEY (See page 14±139)
SST09213±54015 (91651±60855), 09330±00021, 09950±50013 (0995\
1±05010, 09952±05010, 09953±05020, 09954±05021)
27.REMOVE CHAIN TENSIONER ASSY NO.1 (See page 14±139)
28.REMOVE CRANKSHAFT POSITION SENSOR (See page 18±16) 29.REMOVE OIL PAN SUB±ASSY
(a)Remove 12 bolts and 2 nuts.
(b)Insert the blade of SST between the crank case, timingchain cover and oil pan, cut off applied sealer and remove
the oil pan.
SST09032±00100
NOTICE:
Be careful not to damage the contact surface of timing
chain cover, crank case and oil pan.
30.REMOVE V±RIBBED BELT TENSIONER ASSY (See page 14±139)
31.REMOVE TIMING CHAIN OR BELT COVER SUB±ASSY (See page 14±139)
32. REMOVE CRANKSHAFT POSITION SENSOR PLATE NO.1
33. REMOVE CHAIN TENSIONER SLIPPER
34. REMOVE CHAIN VIBRATION DAMPER NO.1
35.REMOVE TIMING CHAIN GUIDE (See page 14±139)
36. REMOVE CHAIN SUB±ASSY
37. REMOVE CRANKSHAFT TIMING GEAR OR SPROCKET
38.REMOVE NO.2 CHAIN SUB±ASSY (See page 14±139) 39. REMOVE OIL PUMP ASSY
(a) Remove 3 bolts, the oil pump and gasket.
40. INSTALL OIL PUMP ASSY
(a) Install a new gasket and oil pump with 3 bolts. Torque: 19 N
m (195 kgf
cm, 15 ft
lbf)
41.INSTALL NO.2 CHAIN SUB±ASSY (See page 14±139)
42. INSTALL CRANKSHAFT TIMING GEAR OR SPROCKET

A77392Seal Packing6mm
A64641
17±10
±
LUBRICATION OIL PUMP ASSY(1AZ±FE)
AVENSIS REPAIR MANUAL (RM1018E)
43.SET NO. 1 CYLINDER TO TDC/COMPRESSION (See page 14±139)
44. INSTALL CHAIN VIBRATION DAMPER NO.1 Torque: 9.0 N
m (92 kgf
cm, 80 in.
lbf)
45.INSTALL CHAIN SUB±ASSY (See page 14±139)
46. INSTALL TIMING CHAIN GUIDE Torque: 9.0 N
m (92 kgf
cm, 80 in.
lbf)
47.INSTALL CHAIN TENSIONER SLIPPER (See page 14±139)
48.INSTALL CRANKSHAFT POSITION SENSOR PLATE NO.1 (See page 14±139)
49.INSTALL TIMING CHAIN OR BELT COVER SUB±ASSY (See page 14±139)
50.INSTALL V±RIBBED BELT TENSIONER ASSY (See page 14±139)
51. INSTALL OIL PAN SUB±ASSY
NOTICE:

Remove any oil from the contact surface.

Install the oil pan within 3 minutes after applying seal
packing.

Do not start the engine within 2 hours after installing.
(a) Remove any old packing (FIPG) material and be careful not to drop any oil on the contact surface of the cylinder
block and oil pan.
(b) Apply seal packing in the shape of bead (Diameter 3 to 4
mm (0.157 in.)) as shown in the illustration, and install the
oil pan.
Seal Packing: Part No. 08826 ± 00080 or equivalent
(c) Insert the oil pan with 12 bolts and 2 nuts. Torque: 9.0 N
m (92 kgf
cm, 80 in.
lbf)
52.INSTALL CRANKSHAFT POSITION SENSOR (See page 14±139)
53.INSTALL CRANKSHAFT PULLEY (See page 14±139) SST 09213±54015 (91651±60855), 09330±00021
54.INSTALL CHAIN TENSIONER ASSY NO.1 (See page 14±139)
55. INSTALL TRANSVERSE ENGINE ENGINE MOUNTING INSULATOR Torque: 52 N
m (530 kgf
cm, 38 ft
lbf)
56.INSTALL ENGINE MOUNTING BRACKET NO.2 RH (See page 14±139)
57.INSTALL CYLINDER HEAD COVER SUB±ASSY (See page 14±139)
58. INSTALL ENGINE SERVICE COVER BRACKET RH (W/O AIR CONDITIONING) Torque: 9.0 N
m (92 kgf
cm, 80 in.
lbf)
59. INSTALL COOLER BRACKET (LHD(W/ AIR CONDITIONER) STEERING POSITION TYPE) Torque: 9.0 N
m (92 kgf
cm, 80 in.
lbf)
60. INSTALL ENGINE SERVICE COVER BRACKET RH (RHD(W/ AIR CONDITIONER) STEERING POSITION TYPE)
Torque: 9.0 N
m (92 kgf
cm, 80 in.
lbf)

1807L±01
A77896
(a)(b)
(c)
(d)
±
IGNITION CRANKSHAFT POSITION
SENSOR(1AZ±FE/1AZ±FSE)18±17
AVENSIS REPAIR MANUAL (RM1018E)
CRANKSHAFT POSITION SENSOR(1AZ±FE/1AZ±FSE)
REPLACEMENT
1.REMOVE ENGINE UNDER COVER LH (See page 19±20)
2.REMOVE ENGINE UNDER COVER RH (See page 19±20)
3.REMOVE RADIATOR SUPPORT OPENING COVER (See page 10±26)
4.REMOVE ENGINE ROOM COVER SIDE (See page 10±26)
5.REMOVE FAN AND GENERATOR V BELT
6.REMOVE GENERATOR ASSY (See page 19±20)
SST09249±63010
HINT:

1AZ±FE: 14±105

1AZ±FSE: 14±185
7.REMOVE CRANKSHAFT POSITION SENSOR
(a)Disconnect the crankshaft position sensor connector.
(b)Remove the wire harness of the crankshaft position sen-sor from the wire harness clamp bracket.
(c)Remove the connector clamp.
(d)Remove the wire harness clamp.
(e)Remove the bolt, and then remove the crankshaft posi-
tion sensor.
8.INSTALL CRANKSHAFT POSITION SENSOR
(a)Apply a light coat of engine oil to the O±ring on the crankshaft posi\
tion sensor.
(b)Install the crankshaft position sensor with the bolt. Torque: 9.0 N
m (92 kgf
cm, 79 in.
lbf)
(c)Install the wire harness clamp.
(d)Install the connector clamp.
(e)Install the wire harness of the crankshaft position sensor to the the wi\
re harness clamp bracket.
(f)Connect the crankshaft position sensor connector.
9.INSTALL GENERATOR ASSY (See page 19±20)
10. INSTALL FAN AND GENERATOR V BELT SST 09249±63010
HINT:

1AZ±FE: 14±105

1AZ±FSE: 14±185
11. INSTALL ENGINE ROOM COVER SIDE
12. INSTALL RADIATOR SUPPORT OPENING COVER
13. INSTALL ENGINE UNDER COVER RH
14. INSTALL ENGINE UNDER COVER LH

1807K±01
A77895
18±16
±
IGNITION CAMSHAFT POSITION SENSOR(1AZ±FE/1AZ±FSE)
AVENSIS REPAIR MANUAL (RM1018E)
CAMSHAFT POSITION SENSOR(1AZ±FE/1AZ±FSE)
REPLACEMENT
1.REMOVE RADIATOR SUPPORT OPENING COVER (See page 10±26) 2. REMOVE CAMSHAFT POSITION SENSOR
(a) Disconnect the camshaft position sensor connector.
(b) Remove the bolt, and then remove the camshaft positionsensor.
3. INSTALL CAMSHAFT POSITION SENSOR
(a) Apply a light coat of engine oil to the O±ring on the camshaft positi\
on sensor.
(b) Install the camshaft position sensor with the bolt. Torque: 9.0 N
m (92 kgf
cm, 79 in.
lbf)
(c) Connect the camshaft position sensor connector.
4. INSTALL RADIATOR SUPPORT OPENING COVER

A78640
1.0 to 1.1 mm
B62019
± IGNITIONIGNITION SYSTEM (1AZ±FSE)
18±15
AVENSIS REPAIR MANUAL (RM1018E)
(d) Check the spark plug electrode gap.
Maximum electrode gap for used spark plug:
1.3 mm (0.051 in.)
If the gap is greater than maximum, replace the spark plug.
Correct electrode gap for new spark plug:
1.0 to 1.1 mm (0.039 to 0.043 in.)
(e) Clean the spark plugs.
If the electrode has traces of wet carbon, clean the electrode
with a spark plug cleaner then dry it.
Air pressure: Blow 588 kPa (6 kgf/cm
2, 85 psi)
Duration: 20 seconds or less
HINT:
If there are traces of oil, remove them with gasoline before using
the spark plug cleaner.
2. INSPECT CAMSHAFT POSITION SENSOR
(a) Using an ohmmeter, measure the resistance between the terminals.
RESISTANCE:
835 to 1,400  at cold
1,060 to 1,645 at hot
NOTICE:
ºColdº and ºHotº mean the temperature of the coils themselves.ºColdº is from ±10
C (14
F) to 50

C (122
F) and ºHotº is from 50
C (122
F) to 100
C (212
F).
3. INSPECT CRANKSHAFT POSITION SENSOR
(a) Using an ohmmeter, measure the resistance between the terminals.
RESISTANCE:
985 to 1,600  at cold
1,265 to 1,890 at hot
NOTICE:
ºColdº and ºHotº mean the temperature of the coils themselves.ºColdº is from ±10
C (14
F) to 50

C (122
F) and ºHotº is from 50
C (122
F) to 100
C (212
F).

1807Q±01
CHECK POWER SUPPLY TO IGNITION COIL WITHSENSOR (See page 18±14)
SPARK TEST
Replace crankshaft position sensor.
CHECK RESISTANCE OF CAMSHAFT POSITION
1. Turn ignition switch ON.
2. Check that there is battery voltage at ignition coil positive (+) terminal.
CHECK CONNECTION OF IGNITION COIL WITH IGNITER
Resistance: ColdHot
1,060 to 1,645

CHECK RESISTANCE OF CRANKSHAFT POSITION
Resistance: ColdHot
985 to 1,600
1,265 to 1,890

CHECK IGT SIGNAL FROM ECM
(See page 05±439)
REPAIR WIRING BETWEEN IGNITION COIL AND ECM Connect securely.
Check wiring between ignition switch to ignition coil with igniter.
Check ECM (See page 01±32)
NG
OK
OK
OK
OK NG
NG
NG
NG
NG
SENSOR (See page 18±14)
835 to 1,400


IGNITER
CHANGE IT TO NORMAL IGNITION COIL WITH IGNITER
AND PERFORM SPARK TEST AGAIN
OK
Replace ignition coil with igniter.
NG
OK
CONNECTOR
Replace camshaft position sensor.
18±12
±
IGNITION IGNITION SYSTEM(1AZ±FSE)
AVENSIS REPAIR MANUAL (RM1018E)
IGNITION SYSTEM(1AZ±FSE)
ON±VEHICLE INSPECTION
NOTICE:
ºColdº and ºHotº in this section mean the temperature of the coils thems\
elves.ºColdº is from ±10 C
(14 F) to 50 C (122 F) and ºHotº is from 50 C (122 F) to 100 C (212 F).
1.INSPECT IGNITION COIL (WITH IGNITER) AND SPARK TEST
(a)Check for DTCs.
NOTICE:
If DTC is present, perform a troubleshooting in accordance with a proced\
ure for that DTC.
(b)Check that spark occurs. (1)Remove the cylinder head cover No. 1. (See page 14±186)
(2) Remove the ignition coils (with igniter).
(3) Using a 16mm (0.63 in) plug wrench, remove the spark plugs.
(4) Install the spark plugs to each ignition coil (with igniter) and connect the \
ignition coil connectors.
(5) Disconnect the 4 injector connectors.
(6) Ground the spark plugs.
(7) Check if spark occurs at each spark plug while engine is being cranked.
NOTICE:

Be sure to ground the spark plug when checking.

Replace the ignition coil it is given physical impact.

Do not crank the engine for more than 2 seconds.
If the sparks do not occur, do the following test: