2005 NISSAN X-TRAIL torque

EC-1312
[YD (WITH EURO-OBD)]
GLOW CONTROL SYSTEM

Component InspectionEBS011FK
GLOW RELAY
Check continuity between glow relay terminals 3 and 5 under the fol-
lowing conditions.
Operation takes less than 1 second.
GLOW PLUG
1. Remove glow plug connecting plate.
2. Check glow plug resistance.
NOTE:

Do not bump glow plug heating element. If it is bumped,
replace glow plug with a new one.

If glow plug is dropped from a height of 10 cm (3.94 in) or
higher, replace with a new one.

If glow plug installation hole is contaminated with car-
bon, remove it with a reamer or suitable tool.

Hand-tighten glow plug by turning it two or three times,
then tighten using a tool to specified torque.
Removal and InstallationEBS011FL
GLOW PLUG
Refer to EM-162, "GLOW PLUG" .
Conditions Continuity
12V direct current supply between ter-
minals 1 and 2Ye s
No current supply No
PBIB0428E
Resistance: Approximately 0.8 Ω [at 25°C (77°F)]
: 20.1 N-m (2.1 kg-m, 15 ft-lb)
PBIB0429E

EC-1650
[YD (WITHOUT EURO-OBD)]
GLOW CONTROL SYSTEM

Component InspectionEBS0125K
GLOW RELAY
Check continuity between glow relay terminals 3 and 5 under the fol-
lowing conditions.
Operation takes less than 1 second.
GLOW PLUG
1. Remove glow plug connecting plate.
2. Check glow plug resistance.
NOTE:

Do not bump glow plug heating element. If it is bumped,
replace glow plug with a new one.

If glow plug is dropped from a height of 10 cm (3.94 in) or
higher, replace with a new one.

If glow plug installation hole is contaminated with car-
bon, remove it with a reamer or suitable tool.

Hand-tighten glow plug by turning it two or three times,
then tighten using a tool to specified torque.
Removal and InstallationEBS0125L
GLOW PLUG
Refer to EM-162, "GLOW PLUG" .
Conditions Continuity
12V direct current supply between ter-
minals 1 and 2Ye s
No current supply No
PBIB0428E
Resistance: Approximately 0.8 Ω [at 25°C (77°F)]
: 20.1 N-m (2.1 kg-m, 15 ft-lb)
PBIB0429E

FL-1
FUEL SYSTEM
B ENGINE
CONTENTS
C
D
E
F
G
H
I
J
K
L
M
SECTION FL
A
FL

FUEL SYSTEM
QR
PREPARATION ........................................................... 2
Commercial Service Tools ........................................ 2
FUEL SYSTEM ........................................................... 3
Checking Fuel Lines ................................................. 3
General Precautions ................................................ 3
FUEL LEVEL SENSOR UNIT, FUEL FILTER AND
FUEL PUMP ASSEMBLY ........................................... 4
Removal and Installation .......................................... 4
REMOVAL ............................................................. 4
INSPECTION AFTER REMOVAL ......................... 7
INSTALLATION ..................................................... 7
INSPECTION AFTER INSTALLATION ................. 8
Disassembly and Assembly ..................................... 8
DISASSEMBLY ..................................................... 8
ASSEMBLY ........................................................... 9
FUEL TANK ...............................................................11
Removal and Installation ......................................... 11
REMOVAL ............................................................ 11
INSTALLATION ................................................... 12
INSPECTION AFTER INSTALLATION ............... 13
SERVICE DATA AND SPECIFICATIONS (SDS) ...... 14
Standard and Limit ................................................. 14
FUEL TANK ......................................................... 14
Tightening Torque ................................................... 14
YD22DDTi
PREPARATION ......................................................... 15
Commercial Service Tools ...................................... 15
FUEL SYSTEM ......................................................... 16
Checking Fuel Lines ............................................... 16
General Precautions ............................................... 16
FUEL FILTER ............................................................ 17
Removal and Installation ........................................ 17
REMOVAL ........................................................... 17
INSTALLATION ................................................... 17
INSPECTION AFTER INSTALLATION ................ 17
Air Bleeding ............................................................ 18
Draining Water from Fuel Filter .............................. 18
FUEL LEVEL SENSOR UNIT ................................... 19
Removal and Installation ........................................ 19
REMOVAL ........................................................... 19
INSPECTION AFTER REMOVAL ....................... 22
INSTALLATION ................................................... 22
INSPECTION AFTER INSTALLATION ................ 22
FUEL TANK .............................................................. 23
Removal and Installation ........................................ 23
REMOVAL ........................................................... 23
INSTALLATION ................................................... 24
INSPECTION AFTER INSTALLATION ................ 25
SERVICE DATA AND SPECIFICATIONS (SDS) ...... 26
Standard and Limit .................................................. 26
Tightening Torque ................................................... 26

FUEL TANK
FL-13
[QR]
C
D
E
F
G
H
I
J
K
L
MA
FL

CAUTION:
Use genuine fuel filler tube mounting bolts or equivalent. Make sure to tighten them to the speci-
fied torque.

To connect quick connector, refer to FL-7, "Quick Connector" .
INSPECTION AFTER INSTALLATION
Use the following procedure to check for fuel leaks.
1. Turn ignition switch “ON” (with engine stopped), and check connections for leaks by applying fuel pres-
sure to fuel piping.
2. Start engine and let it idle and make sure there are no fuel leaks at the fuel system tube and hose connec-
tions.

FL-14
[QR]
SERVICE DATA AND SPECIFICATIONS (SDS)

SERVICE DATA AND SPECIFICATIONS (SDS)PFP:00030
Standard and LimitEBS00KOX
FUEL TANK
Tightening TorqueEBS00KOY
Unit: N·m (kg-m, ft-lb)
Unit: N·m (kg-m, in-lb)* Fuel tank capacity
Approx. 60 (13-1/4 Imp gal)
Fuel recommendationRefer to GI-5
Lock ring32.9 (3.4, 24)
Fuel tank band 27.4 - 35.3 (2.8 - 3.6, 21 - 26)
Fuel tank protector 4.3 - 5.8 (0.43 - 0.59, 38 - 51)*
Fuel filler tube 7.8 - 10.4 (0.80 - 1.0, 69 - 92)*
Vent tube7.8 - 10.4 (0.80 - 1.0, 69 - 92)*

FL-24
[YD22DDTi]
FUEL TANK

5. Using a transmission jack, support the bottom of final drive
assembly (4WD models) or rear suspension member (2WD
models).
6. Remove the mounting nuts on the rear suspension member, and
lower the transmission jack carefully until just before the rear
suspension member is removed from the stud bolts on the vehi-
cle.
7. Disconnect fuel filler hose, EVAP hose and vent hose at fuel
tank side.

Instruction for quick connector of EVAP hose. Refer to FL-19,
"FUEL LEVEL SENSOR UNIT" .
8. Disconnect connector of fuel transport pump and remove bolts
for bracket.
9. Remove fuel tank protector.
10. Remove fuel tank band mounting bolts while supporting fuel
tank.
CAUTION:
Sustain the bottom of the tank by using plate or anything
same.
11. Remove fuel tank.
CAUTION:
Pay attention not to fall fuel tank because it forwardly
inclines and becomes unstable.
NOTE:
It is desirable that more than two technicians work together.

After lifting down the front portion of fuel tank, remove the fuel tank by pulling it from the upper front of
final drive assembly, so that the fuel tank can move forwardly.
INSTALLATION

Note the following, and install in the reverse order of removal.

Surely clamp fuel hoses and insert hose to the length below.

Be sure hose clamp is not positioned on swelled area of fuel tube.

Tighten fuel hose clamp so that the distance between its lugs becomes to the following.

Fit mounting band pin to the vehicle side securely.

Before fixing the fuel tank, temporarily install the fuel filler tube.
CAUTION:
Use genuine fuel filler tube mounting bolts or equivalent. Make sure to tighten them to the speci-
fied torque.

To connect quick connector. Refer to FL-19, "FUEL LEVEL SENSOR UNIT" .
KBIA0285E
PBIC2035E
KBIA0290E
Fuel filler hose : 35 mm (1.38 in)
The other hose : 25 mm (0.98 in)
Fuel tank side : 5 - 9 mm (0.20 - 0.35 in)
Fuel filler tube side : 7 - 11 mm (0.28 - 0.43 in)

FL-26
[YD22DDTi]
SERVICE DATA AND SPECIFICATIONS (SDS)

SERVICE DATA AND SPECIFICATIONS (SDS)PFP:00030
Standard and LimitEBS00BL5
Tightening TorqueEBS00BL6
Unit: N·m (kg-m, ft-lb)
Unit: N·m (kg-m, in-lb)* Fuel tank capacity
Approx. 60 (13-1/4 Imp gal)
Fuel recommendationRefer to GI-5
Fuel filter drain plug4.9 (0.50, 43)*
Fuel tank band31.4 (3.2, 23)
Fuel filler tube 9.1 (0.93, 81)*
Vent tube9.1 (0.93, 81)*
Lock ring32.9 (3.4, 24)
Fuel transport pump4.8 (0.49, 42)*

ACC-1
ACCELERATOR CONTROL SYSTEM
B ENGINE
CONTENTS
C
D
E
F
G
H
I
J
K
L
M
SECTION ACC
A
ACC

ACCELERATOR CONTROL SYSTEM
ACCELERATOR CONTROL SYSTEM ...................... 2
Removal and Installation .......................................... 2
REMOVAL ............................................................. 2
INSTALLATION ..................................................... 2
INSPECTION AFTER INSTALLATION ................. 2SERVICE DATA AND SPECIFICATIONS (SDS) ........ 3
Tightening Torque ..................................................... 3