CO-2 LEVEL CHECK .................................................... 32
CHECKING RADIATOR SYSTEM FOR LEAKS ... 32
Changing Engine Coolant ....................................... 32
DRAINING ENGINE COOLANT .......................... 32
REFILLING ENGINE COOLANT ......................... 33
FLUSHING COOLING SYSTEM ......................... 34
RADIATOR ................................................................ 35
Removal and Installation ........................................ 35
REMOVAL ........................................................... 35
INSTALLATION .................................................... 35
INSPECTION AFTER INSTALLATION ................ 35
Checking Radiator Cap .......................................... 36
Checking Radiator .................................................. 36
COOLING FAN .......................................................... 37
Removal and Installation ........................................ 37
REMOVAL ........................................................... 37
INSTALLATION .................................................... 37
DISASSEMBLY AND ASSEMBLY ....................... 37
RADIATOR (ALUMINUM TYPE) ............................... 39
Disassembly and Assembly .................................... 39
PREPARATION ................................................... 39
DISASSEMBLY ................................................... 39
ASSEMBLY ......................................................... 40
INSPECTION ....................................................... 42WATER PUMP ........................................................... 43
Removal and Installation ......................................... 43
REMOVAL ............................................................ 43
INSPECTION AFTER REMOVAL ........................ 44
INSTALLATION .................................................... 44
INSPECTION AFTER INSTALLATION ................ 44
THERMOSTAT AND WATER PIPING ....................... 45
Removal and Installation ......................................... 45
REMOVAL ............................................................ 45
INSPECTION AFTER REMOVAL ........................ 46
INSTALLATION .................................................... 46
INSPECTION AFTER INSTALLATION ................ 46
SERVICE DATA AND SPECIFICATIONS (SDS) ...... 47
Standard and Limit .................................................. 47
CAPACITY ........................................................... 47
THERMOSTAT ..................................................... 47
RADIATOR ........................................................... 47
Tightening Torque ................................................... 47
SERVICE DATA AND SPECIFICATIONS (SDS)
CO-25
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SERVICE DATA AND SPECIFICATIONS (SDS)PFP:00030
Standard and LimitEBS00KOP
CAPACITY
Unit: (lmp qt)
RADIATOR
Unit: kPa (bar, kg/cm2 , psi)
THERMOSTAT
WATER CONTROL VALVE
*: Reference data
Tightening TorqueEBS00KOQ
Unit: N·m (kg-m, ft-lb)
Unit: N·m (kg-m, in-lb)*
Engine coolant capacity (With reservoir tank at “MAX” level) Approx. 7.1 (6-1/4)
Reservoir tank0.7 (5/8)
Cap relief pressureStandard 78 - 98 (0.78 - 0.98, 0.8 - 1.0, 11- 14)
Limit 59 (0.59, 0.6, 9)
Leakage test pressure 157 (1.57, 1.6, 23)
Valve opening temperature 80.5 - 83.5°C (177 - 182°F)
Maximum valve lift 8 mm/ 95°C (0.315 in/ 203°F)
Valve closing temperature 77°C (171°F)
Valve opening temperature 93.5 - 96.5°C (200 - 206°F)
Maximum valve lift 8 mm/ 108°C (0.315 in/ 226°F)*
Valve closing temperature 90°C (194°F)
Radiator mounting bracket 5.5 (0.56, 49)*
Radiator cooling fan assembly 5.5 (0.56, 49)*
Cooling fan3.43 (0.35, 30)*
Fan motor4.41 (0.45, 39)*
Water pump24.5 (2.5, 18)
Water pump housing28.0 (2.9, 21)
Water pipe28.0 (2.9, 21)
Water inlet28.0 (2.9, 21)
Water control valve housing (water outlet) 28.0 (2.9, 21)
Hater pipe28.0 (2.9, 21)
Engine coolant temperature sensor 24.5 (2.5, 18)
SERVICE DATA AND SPECIFICATIONS (SDS)
CO-47
[YD22DDTi]
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SERVICE DATA AND SPECIFICATIONS (SDS)PFP:00030
Standard and LimitEBS00CU0
CAPACITY
Unit: (lmp qt)
THERMOSTAT
RADIATOR
Unit: kPa (bar, kg/cm2 , psi)
Tightening TorqueEBS00BKE
Unit: N·m (kg-m, ft-lb)
Unit: N·m (kg-m, in-lb)*
Engine coolant capacity (With reservoir tank at “MAX” level) Approx 9.5 (8-3/8)
Reservoir tank0.7 (5/8)
Valve opening temperature 80 - 84°C (176 - 183°F)
Full open lift amount More than 10 mm/ 95°C (0.39 in/203°F)
Valve closing temperature More than 77°C (171°F)
Cap relief pressureStandard 78 - 98 (0.78 - 0.98, 0.8 - 1.0, 11 - 14)
Limit 59 (0.59, 0.6, 9)
Leakage test pressure 157 (1.57, 1.6, 23)
Air relief plug7.4 (0.75, 65)*
Radiator mounting bracket
Cooling fan assembly
Cooling fan
Cooling fan motor (RH and LH)5.5 (0.56, 49)*
5.5 (0.56, 49)*
3.43 (0.35, 30)*
4.41 (0.45, 39)*
Water pump
Water pump pulley
Water inlet
Thermostat housing
Water inlet pipe
Heater return pipe26.5 (2.7, 20)
8.5 (0.86, 75)*
25 (2.6, 18)
25 (2.6, 18)
25 (2.6, 18)
25 (2.6, 18)
EC-26
[QR (WITH EURO-OBD)]
PRECAUTIONS
After performing each TROUBLE DIAGNOSIS, perform DTC
Confirmation Procedure or Overall Function Check.
The DTC should not be displayed in the DTC Confirmation
Procedure if the repair is completed. The Overall Function
Check should be a good result if the repair is completed.
When measuring ECM signals with a circuit tester, connect
a break-out box (SST) and Y-cable adapter (SST) between
the ECM and ECM harness connector.
When measuring ECM signals with a circuit tester, never
allow the two tester probes to contact.
Accidental contact of probes will cause a short circuit and
damage the ECM power transistor.
Do not use ECM ground terminals when measuring input/
output voltage. Doing so may result in damage to the ECM's
transistor. Use a ground other than ECM terminals, such as
the ground.
Do not operate fuel pump when there is no fuel in lines.
Tighten fuel hose clamps to the specified torque.
SAT652J
SEF348N
PBIB0513E
EC-50
[QR (WITH EURO-OBD)]
BASIC SERVICE PROCEDURE
NOTE:
Prepare pans or saucers under the disconnected fuel line because the fuel may spill out. The fuel pres-
sure cannot be completely released because T30 models do not have fuel return system.
CAUTION:
The fuel hose connection method used when taking fuel pressure check must not be used for
other purposes.
Be careful not to scratch or put debris around connection area when servicing, so that the quick
connector maintains sealability with O-rings inside.
When installing fuel hose quick connector, refer to EM-18, "INTAKE MANIFOLD" .
1. Release fuel pressure to zero. Refer to EC-49, "
FUEL PRESSURE RELEASE" .
2. Prepare fuel hose and fuel hose clamp for fuel pressure check, and connect fuel pressure gauge.
Use suitable fuel hose for fuel pressure check (genuine NISSAN fuel hose without quick connector).
To avoid unnecessary force or tension to hose, use moderately long fuel hose for fuel pressure check.
Do not use the fuel hose for checking fuel pressure with damage or cracks on it.
Use Pressure Gauge to check fuel pressure.
3. Remove fuel hose. Refer to EM-18, "
INTAKE MANIFOLD" .
Do not twist or kink fuel hose because it is plastic hose.
Do not remove fuel hose from quick connector.
Keep the original fuel hose to be free from intrusion of dust or foreign substances with a suitable cover.
4. Install the fuel pressure gauge as shown in the figure.
Wipe off oil or dirt from hose insertion part using cloth moist-
ened with gasoline.
Apply proper amount of gasoline between top of the fuel tube
and No.1 spool.
Insert fuel hose for fuel pressure check until it touches the
No.1 spool on fuel tube.
Use NISSAN genuine hose clamp (part number: 16439
N4710 or 16439 40U00).
When reconnecting fuel line, always use new clamps.
When reconnecting fuel hose, check the original fuel hose for
damage and abnormality.
Use a torque driver to tighten clamps.
Install hose clamp to the position within 1 - 2 mm (0.04 - 0.08
in).
Make sure that clamp screw does not contact adjacent parts.
5. After connecting fuel hose for fuel pressure check, pull the hose
with a force of approximately 98 N (10 kg, 22 lb) to confirm fuel
tube does not come off.
6. Turn ignition switch ON, and check for fuel leakage.
7. Start engine and check for fuel leakage.
8. Read the indication of fuel pressure gauge.
Do not perform fuel pressure check with system operating. Fuel pressure gauge may indicate false
readings.
During fuel pressure check, confirm for fuel leakage from fuel connection every 3 minutes.
9. If result is unsatisfactory, go to next step.
10. Check the following.
Fuel hoses and fuel tubes for cloggingTightening
torque:1 - 1.5 N·m (0.1 - 0.15 kg-m, 9 - 13 in-lb)
At idling: Approximately 350 kPa (3.5 bar, 3.57 kg/cm
2 , 51 psi)
PBIB0669E
PBIB1977E
EC-136
[QR (WITH EURO-OBD)]
DTC P0011 IVT CONTROL
DTC P0011 IVT CONTROLPFP:23796
DescriptionEBS010MG
SYSTEM DESCRIPTION
*: This signal is sent to the ECM through CAN communication line.
This mechanism hydraulically controls cam phases continuously with the fixed operating angle of the intake
valve.
The ECM receives signals such as crankshaft position, camshaft position, engine speed, and engine coolant
temperature. Then, the ECM sends ON/OFF pulse duty signals to the intake valve timing control solenoid
valve depending on driving status. This makes it possible to control the shut/open timing of the intake valve to
increase engine torque in low/mid speed range and output in high-speed range.
CONSULT-II Reference Value in Data Monitor ModeEBS010MH
Specification data are reference values.
Sensor Input signal to ECM ECM function Actuator
Crankshaft position sensor (POS)
Camshaft position sensor (PHASE)Engine speed and piston position
Intake valve
timing controlIntake valve timing control
solenoid valve Engine coolant temperature sensor Engine coolant temperature
Wheel sensor* Vehicle speed
PBIB0540E
MONITOR ITEM CONDITION SPECIFICATION
INT/V TIM (B1)
Engine: After warming up
Air conditioner switch: OFF
Shift lever: P or N (A/T), Neutral
(M/T)
No loadIdle−5° - 5°CA
2,000 rpm Approx. 0° - 20°CA
INT/V SOL (B1)
Engine: After warming up
Air conditioner switch: OFF
Shift lever: P or N (A/T), Neutral
(M/T)
No loadIdle 0% - 2%
2,000 rpm Approx. 0% - 50%
DTC P0132 HO2S1
EC-183
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2. RETIGHTEN HEATED OXYGEN SENSOR 1
1. Loosen and retighten heated oxygen sensor 1.
>> GO TO 3.
3. CHECK HO2S1 GROUND CIRCUIT FOR OPEN AND SHORT
1. Disconnect heated oxygen sensor 1 harness connector.
2. Disconnect ECM harness connector.
3. Check harness continuity between HO2S1 terminal 3 and ECM
terminal 74.
Refer to Wiring Diagram.
4. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 4.
NG >> Repair open circuit or short to ground or short to power
in harness or connectors.
4. CHECK HO2S1 INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Check harness continuity between HO2S1 terminal 2 and ECM terminal 35.
Refer to Wiring Diagram.
2. Check harness continuity between ECM terminal 35 or HO2S1 terminal 2 and ground.
Refer to Wiring Diagram.
3. Also check harness for short to power.
OK or NG
OK >> GO TO 5.
NG >> Repair open circuit or short to ground or short to power in harness or connectors.
5. CHECK HO2S1 CONNECTOR FOR WATER
Check heated oxygen sensor 1 connectors for water.
OK or NG
OK >> GO TO 6.
NG >> Repair or replace harness or connectors.Tightening torque: 40 - 60 N·m (4.1 - 6.1 kg-m, 30 - 44 ft-lb)
PBIB0499E
Continuity should exist.
PBIB0500E
Continuity should exist.
Continuity should not exist.
Water should not exist.
DTC P0133 HO2S1
EC-191
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2. RETIGHTEN HEATED OXYGEN SENSOR 1
Loosen and retighten heated oxygen sensor 1.
>> GO TO 3.
3. CHECK FOR EXHAUST GAS LEAK
1. Start engine and run it at idle.
2. Listen for an exhaust gas leak before three way catalyst (manifold).
OK or NG
OK >> GO TO 4.
NG >> Repair or replace.
4. CHECK FOR INTAKE AIR LEAK
Listen for an intake air leak after the mass air flow sensor.
OK or NG
OK >> GO TO 5.
NG >> Repair or replace.Tightening torque: 40 - 60 N·m (4.1 - 6.1 kg-m, 30 - 44 ft-lb)
PBIB0499E
SEC502D