2005 NISSAN X-TRAIL differential

PREPARATION
AT-13
D
E
F
G
H
I
J
K
L
MA
B
AT

ST25710000
Pin punch
Aligning groove of manual shaft and hole of
transaxle case
a: 2 mm (0.08 in) dia.
KV32101000
Pin punch

Removing and installing manual shaft retaining pin

Removing and installing pinion mate shaft lock pin
a: 4 mm (0.16 in) dia.
KV31102400
Clutch spring compressor

Removing and installing clutch return springs

Installing low and reverse brake piston
a: 320 mm (12.60 in)
b: 174 mm (6.85 in)
KV40100630
Drift

Installing reduction gear bearing inner race

Installing idler gear bearing inner race
a: 67.5 mm (2.657 in) dia.
b: 44 mm (1.73 in) dia.
c: 38.5 mm (1.516 in) dia.
ST30720000
Bearing installer

Installing idler gear bearing outer race
a: 77 mm (3.03 in) dia.
b: 55.5 mm (2.185 in) dia.
ST35321000
Drift

Installing output shaft bearing
a: 49 mm (1.93 in) dia.
b: 41 mm (1.61 in) dia.
ST33230000
Drift

Installing differential side bearing inner race
a: 51 mm (2.01 in) dia.
b: 28.5 mm (1.122 in) dia. Tool number
Tool nameDescription
NT410
NT410
NT423
NT107
NT115
NT073
NT084

AT-14
PREPARATION

ST33220000
Drift
Selecting differential side bearing adjusting shim
a: 37 mm (1.46 in) dia.
b: 31 mm (1.22 in) dia.
c: 22 mm (0.87 in) dia.
ST3306S001
Differential side bearing
puller set
1. ST33051001 Puller
2. ST33061000 Adapter

Removing differential side bearing inner race
a: 38 mm (1.50 in) dia.
b: 28.5 mm (1.122 in) dia.
c: 130 mm (5.12 in)
d: 135 mm (5.31 in)
e: 100 mm (3.94 in)
ST3127S000
Preload gauge
1. GG9103000 Torque
wrench
2. HT62900000 Socket
adapter

Checking differential side bearing preload
ST35271000
Drift

Installing idler gear

Installing differential side bearing inner race
a: 72 mm (2.83 in) dia.
b: 63 mm (2.48 in) dia.
KV38107700
Preload adapter

Selecting differential side bearing adjusting shim

Checking differential side bearing preload
KV38105210
Preload adapter

Selecting differential side bearing adjusting shim

Checking differential side bearing preload Tool number
Tool nameDescription
NT085
AMT153
NT124
NT115
NT087
NT075

PREPARATION
AT-15
D
E
F
G
H
I
J
K
L
MA
B
AT

Commercial Service Tools ECS004Q6
Tool nameDescription
Puller

Removing idler gear bearing inner race

Removing and installing band servo piston
snap ring
Puller

Removing reduction gear bearing inner
race
a: 60 mm (2.36 in) dia.
b: 35 mm (1.38 in) dia.
Drift

Installing differential side oil seal
a: 90 mm (3.54 in) dia.
Drift

Installing needle bearing on bearing
retainer
a: 36 mm (1.42 in) dia.
Drift

Removing needle bearing from bearing
retainer
a: 33.5 mm (1.319 in) dia.
Drift

Installing differential side bearing outer
race (RH side)
a: 75 mm (2.95 in) dia.
Drift

Installing differential side bearing outer
race (LH side)
a: 100 mm (3.94 in) dia.
NT077
NT411
NT083
NT083
NT083
NT083
NT083

AT-18
OVERALL SYSTEM

OVERALL SYSTEMPFP:00000
Cross-Sectional View ECS00CTA
SCIA0688E
1. Band servo piston 2. Reverse clutch drum 3. Converter housing
4. Oil pump 5. Brake band 6. Reverse clutch
7. High clutch 8. Front planetary gear 9. Low one-way clutch
10. Rear planetary gear 11. Forward clutch 12. Overrun clutch
13. Low & reverse brake 14. Output gear 15. Idler gear
16. Forward one-way clutch 17. Pinion reduction gear 18. Final gear
19. Differential case 20. Input shaft 21. Torque converter
22. Side cover

AT-410
[ALL]
ON-VEHICLE SERVICE

Differential Side Oil Seal ReplacementECS0040F
COMPONENTS
1. Remove exhaust front tube. Refer to EX-2, "Removal and Installation"
2. Remove left side drive shaft assemblies. Refer to FAX-11, "FRONT DRIVE SHAFT" .
3. Remove transfer from right side of transaxle.
Refer to TF-57, "
Removal and Installation" .
4. Remove differential side oil seal using a flat-bladed screwdriver.
CAUTION:
Be careful not to scratch transaxle case.
Installation
1. As shown below, use a drift to drive the differential side oil seals
into the case until it is flush. Refer to dimensions A.
Unit: mm (in)
NOTE:
The differential side oil seal pulling direction is used as the refer-
ence.
1. transaxle assembly 2. LH differential side oil seal 3. RH differential side oil seal
SCIA4970E
SCIA2792E
AB
-0.5 to 0.5 (-0.020 to 0.020)−0.5 to 0.5 (−0.020 to 0.020)
SCIA0791E

ON-VEHICLE SERVICE
AT-411
[ALL]
D
E
F
G
H
I
J
K
L
MA
B
AT

Drift to be used:
CAUTION:

Apply ATF to differential side oil seal.

Do not reuse differential side oil seal.
2. Reinstall any part removed.
CAUTION:
If lubricant leak has occurred, after finishing work, check A/T fluid level.Transaxle case side: ST33400001
Converter housing side: KV40100621
SCIA4739E

OVERHAUL
AT-417
[ALL]
D
E
F
G
H
I
J
K
L
MA
B
AT

1. Differential side bearing 2. Pinion mate gear thrust washer 3. Pinion mate gear
4. Pinion mate shaft 5. Lock pin 6. Side gear
7. Side gear thrust washer 8. Differential side bearing 9. Differential case
10. Final gear 11. Differential side bearing adjusting
shim12. RH differential side oil seal
13. Torque converter 14. Converter housing 15. Differential lubricant tube
16. Clip 17. O-ring 18. Oil pump housing oil seal
19. Oil pump housing 20. O-ring 21. Outer gear
22. Inner gear 23. Oil pump cover 24. Oil pump assembly
25. Seal ring 26. Gasket

AT-420
[ALL]
OVERHAUL

1. Side cover fitting bolt 2. Output shaft bearing 3. Output shaft
4. Seal ring 5. Needle bearing 6. Parking actuator support
7. LH differential side oil seal 8. O-ring 9. Revolution sensor
SCIA4862E