2005 NISSAN X-TRAIL 4wd mode

FUEL TANK
FL-11
[QR]
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FUEL TANKPFP:17202
Removal and InstallationEBS00KOW
REMOVAL
WARNING:
Be sure to read “General Precautions” when working on the fuel system. Refer to FL-3, "
General Pre-
cautions" .
1. Perform the steps 1 to 7 of “REMOVAL” in “ FUEL LEVEL SENSOR UNIT, FUEL FILTER AND FUEL
PUMP ASSEMBLY”. Refer to FL-4, "
REMOVAL" .
2. Drain fuel more from fuel tank if necessary.
CAUTION:
Because fuel tank forwardly inclines and becomes unstable when installing/removing, fuel should
be drained if found the remaining quantity.
3. Remove exhaust center tube and insulator. Refer to EX-2, "
EXHAUST SYSTEM" .
4. Remove propeller shaft. (4WD models) Refer to PR-3, "
REAR PROPELLER SHAFT" .
PBIC0246E
1. Fuel filler cap 2. Grommet 3. Fuel filler tube
4. Vent hose 5. Vent tube 6. Fuel tank
7. Fuel filler hose 8. Fuel tank band 9. Fuel tank protector

FL-12
[QR]
FUEL TANK

5. Using a transmission jack, support the bottom of final drive
assembly (4WD models) or rear suspension member (2WD
models).
6. Remove mounting nuts on rear suspension member, and lower
the transmission jack carefully until just before rear suspension
member is removed from stud bolts on the vehicle. Refer to
RSU-5, "
REAR SUSPENSION ASSEMBLY" .
7. Disconnect fuel filler hose, EVAP hose and vent hose at fuel
tank side.

For disconnection procedure of quick connector on EVAP
hose, refer to FL-4, "
FUEL LEVEL SENSOR UNIT, FUEL FIL-
TER AND FUEL PUMP ASSEMBLY" .
8. Remove fuel tank protector.
9. Remove fuel tank band mounting bolts while supporting fuel
tank.
CAUTION:
Sustain the bottom of fuel tank by using plate or anything
same.
10. Remove fuel tank.

After lifting down the front portion of fuel tank, remove fuel
tank by pulling it from the upper front of final drive assembly,
so that fuel tank can move forwardly.
CAUTION:
Pay attention not to fall fuel tank because it forwardly
inclines and becomes unstable.
NOTE:
It is desirable that more than two technicians work together.
INSTALLATION
Note the following, and install in the reverse order of removal.

Surely clamp fuel hoses and insert hose to the length below.

Be sure hose clamp is not placed on swelled area of fuel tube.

Tighten fuel hose clamp so that the remaining length of screw thread becomes to the following.

Fit fuel tank band pin to the vehicle side securely.

Before fixing fuel tank, temporarily install fuel filler tube.
KBIA0285E
KBIA0286E
KBIA0290E
Fuel filler hose : 35mm (1.38 in)
The other hoses : 25mm (0.98 in)
Fuel tank side : 5 - 9 mm (0.20 - 0.35 in)
Fuel filler tube side : 7 - 11 mm (0.28 - 0.43 in)

FUEL TANK
FL-23
[YD22DDTi]
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D
E
F
G
H
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J
K
L
MA
FL

FUEL TANKPFP:17202
Removal and InstallationEBS00BL3
REMOVAL
WARNING:
Be sure to read “General Precautions” when working on fuel system. Refer to FL-16, "
General Precau-
tions" .
1. Perform the procedure from 1 to 7 in “removal” of FL-19, "
FUEL LEVEL SENSOR UNIT" .
2. Drain fuel more from fuel tank if necessary.
CAUTION:
Because fuel tank forwardly inclines and becomes unstable when installing/removing, fuel should
be drained if found the remaining quantity.
3. Remove exhaust center tube and insulator. Refer to EX-2, "
EXHAUST SYSTEM" .
4. Remove propeller shaft. (4WD models) Refer to PR-3, "
REAR PROPELLER SHAFT" .
1. Fuel filler cap 2. Grommet 3. Fuel filler tube
4. Vent hose 5. Vent tube 6. EVAP hose
7. Fuel filler hose 8. Fuel transport pump 9. Fuel hose
10. Fuel tube 11. Fuel tank protector 12. Fuel tank band
13. Fuel tank
PBIC2033E

FL-24
[YD22DDTi]
FUEL TANK

5. Using a transmission jack, support the bottom of final drive
assembly (4WD models) or rear suspension member (2WD
models).
6. Remove the mounting nuts on the rear suspension member, and
lower the transmission jack carefully until just before the rear
suspension member is removed from the stud bolts on the vehi-
cle.
7. Disconnect fuel filler hose, EVAP hose and vent hose at fuel
tank side.

Instruction for quick connector of EVAP hose. Refer to FL-19,
"FUEL LEVEL SENSOR UNIT" .
8. Disconnect connector of fuel transport pump and remove bolts
for bracket.
9. Remove fuel tank protector.
10. Remove fuel tank band mounting bolts while supporting fuel
tank.
CAUTION:
Sustain the bottom of the tank by using plate or anything
same.
11. Remove fuel tank.
CAUTION:
Pay attention not to fall fuel tank because it forwardly
inclines and becomes unstable.
NOTE:
It is desirable that more than two technicians work together.

After lifting down the front portion of fuel tank, remove the fuel tank by pulling it from the upper front of
final drive assembly, so that the fuel tank can move forwardly.
INSTALLATION

Note the following, and install in the reverse order of removal.

Surely clamp fuel hoses and insert hose to the length below.

Be sure hose clamp is not positioned on swelled area of fuel tube.

Tighten fuel hose clamp so that the distance between its lugs becomes to the following.

Fit mounting band pin to the vehicle side securely.

Before fixing the fuel tank, temporarily install the fuel filler tube.
CAUTION:
Use genuine fuel filler tube mounting bolts or equivalent. Make sure to tighten them to the speci-
fied torque.

To connect quick connector. Refer to FL-19, "FUEL LEVEL SENSOR UNIT" .
KBIA0285E
PBIC2035E
KBIA0290E
Fuel filler hose : 35 mm (1.38 in)
The other hose : 25 mm (0.98 in)
Fuel tank side : 5 - 9 mm (0.20 - 0.35 in)
Fuel filler tube side : 7 - 11 mm (0.28 - 0.43 in)

MT-4
PREPARATION

PREPARATIONPFP:00002
Special Service ToolsECS008BN
Tool number
Tool nameDescription
KV381054S0
Puller

Removing differential side bearing outer
race

Removing mainshaft front bearing
ST35321000
Drift
a: 49 mm (1.93 in) dia.
b: 41 mm (1.61 in) dia.

Installing input shaft oil seal

Installing reverse main gear

Installing 1st main gear bushing

Installing 1st-2nd synchronizer hub
assembly

Installing 2nd main gear bushing

Installing 3rd main gear

Removing differential side bearing (clutch
housing side for 4WD models)
ST30720000
Drift
a: 77 mm (3.03 in) dia.
b: 55.5 mm (2.185 in) dia.

Installing differential side oil seal

Installing differential side bearing outer race

Installing mainshaft rear bearing

Installing differential side bearing
ST33200000
Drift
a: 60 mm (2.36 in) dia.
b: 44.5 mm (1.752 in) dia.

Installing mainshaft front bearing

Installing 6th input gear bushing
(RS6F51A)

Installing 4th main gear

Installing 5th main gear

Installing 6th main gear (RS6F51A)
KV40105320
Drift
a: 88 mm (3.46 in) dia.Installing differential side bearing outer race
ST33061000
Drift
a: 38 mm (1.50 in) dia.
b: 28.5 mm (1.122 in) dia.

Installing bore plug

Removing differential side bearing (clutch
housing side for 2WD models)

Removing differential side bearing
(transaxle case side for 4WD models)
ZZA0601D
ZZA1000D
ZZA0811D
ZZA1002D
ZZA0898D
ZZA1000D

MT-6
PREPARATION

Commercial Service ToolsECS008BO
ST30031000
PullerMeasuring wear of inner baulk ring
KV40101630
Drift
a: 68 mm (2.68 in) dia.
b: 60 mm (2.36 in) dia.Installing reverse main gear
KV38102510
Drift
a: 71 mm (2.80 in) dia.
b: 65 mm (2.56 in) dia.

Installing 1st main gear bushing

Installing 1st-2nd synchronizer hub
assembly

Installing differential side bearing (clutch
housing side for 2WD models)

Installing differential side bearing (transaxle
case side for 4WD models)
KV40104830
Drift
a: 70 mm (2.76 in) dia.
b: 63.5 mm (2.500 in) dia.Installing differential side bearing (clutch
housing side for 4WD models)
ST15243000
Drift
a: 30 mm (1.18 in) dia.Measuring end play of side gear Tool number
Tool nameDescription
ZZA0537D
ZZA1003D
ZZA0838D
ZZA0936D
SCIA1088J
Tool nameDescription
PullerRemoving each bearing, gear and bushing
ZZA0537D

MT-10
DESCRIPTION

4WD models
PCIB0773E
1. 3rd input gear 2. 3rd-4th synchronizer hub 3. 3rd-4th coupling sleeve
4. 4th input gear 5. 5th input gear 6. 5th synchronizer hub
7. 5th coupling sleeve 8. Input shaft rear bearing 9. Mainshaft rear bearing
10. 5th main gear 11. 4th main gear 12. 3rd main gear
13. 2nd main gear 14. 1st-2nd coupling sleeve 15. 1st-2nd synchronizer hub
16. 1st main gear 17. Reverse main gear 18. Differential side bearing
19. Differential case 20. Final gear 21. Differential side bearing
22. Mainshaft front bearing 23. Mainshaft 24. Input shaft
25. Input shaft front bearing 26. Clutch housing 27. Reverse idler shaft
28. Reverse idler gear (Front) 29. Reverse coupling sleeve 30. Reverse synchronizer hub
31. Reverse idler gear (Rear) 32. 5th input gear 33. 5th-6th synchronizer hub
34. 5th-6th coupling sleeve 35. 6th input gear 36. Input shaft rear bearing
37. Mainshaft rear bearing 38. 5th main gear 39. 6th main gear

MT-12
M/T OIL

M/T OILPFP:KLD20
Changing M/T OilECS008BR
DRAINING
1. Start engine and let it run to warm up transaxle.
2. Stop engine. Remove drain plug and then drain oil.
3. Set a gasket on drain plug and install it to transaxle case. Tighten drain plug to the specified torque. Refer
to MT-22, "
Case and Housing Components" (RS5F51A) or MT-40, "Case and Housing Components"
(RS6F51A).
CAUTION:
Do not reuse gasket.
FILLING
1. Remove plug (for 2WD models) or filler plug (for 4WD models).
Fill with new oil to transaxle.
2. After refilling oil, check oil level.
3. Set a O-ring on plug (for 2WD models) or gasket on filler plug
(for 4WD models) and then install it to clutch housing.
CAUTION:
Do not reuse O-ring or gasket.
4. Tighten plug mounting bolt (for 2WD models) or filler plug (for 4WD models) to the specified torque. Refer
to MT-22, "
Case and Housing Components" (RS5F51A) or MT-40, "Case and Housing Components"
(RS6F51A).
Checking M/T OilECS008BS
OIL LEAKAGE AND OIL LEVEL

Make sure that oil is not leaking from transaxle or around it.

Remove plug (for 2WD models) or filler plug (for 4WD models).

Measure oil level using a suitable gauge as shown in the figure, and then check if it is within the specifica-
tions.
CAUTION:
Do not start engine while checking oil level.
–For 2WD modelsOil grade and viscosity: Refer to MA-17, "
Fluids and
Lubricants" .
Oil capacity (reference):
Approx. 2.2 (3-7/8 lmp pt)
PCIB1572E
Oil level “L” : 55.0 - 61.0 mm (2.17 - 2.40 in)
PCIB1477E