2005 NISSAN NAVARA lock

REAR FINAL DRIVE ASSEMBLY
RFD-97
[WITH ELECTRONIC LOCKING DIFFERENTIAL]
C
E
F
G
H
I
J
K
L
MA
B
RFD
4. Install the drive gear bolts, and then tighten to the specified
torque. Refer toRFD-82, "
COMPONENTS".
CAUTION:
lDo not reuse the bolts.
lTighten bolts in a crisscross fashion.
5. Press side bearing inner race to differential case assembly using
suitable tool.
CAUTION:
Do not reuse side bearing.
6. Install differential lock solenoid and solenoid washer.
7. Press side bearing inner race to differential case assembly using
suitable tool and Tool.
CAUTION:
Do not reuse side bearing.
8. Apply sealant to threads of differential lock position switch. Refer
toRFD-82, "
COMPONENTS".
CAUTION:
Remove old sealant adhering to axle housing and differen-
tial lock position switch. Also remove any moisture, oil, or
foreign material adhering to application and axle housing
and differential lock position switch.
9. Install differential lock position switch on axle housing and
tighten differential lock position switch bolts with the specified
torque. Refer toRFD-82, "
COMPONENTS".
10. Install side bearing adjusters into axle housing.
SDIA0247J
SDIA3449E
Tool number : KV38100300
SDIA3450E
SDIA2633E
PDIA0381E

RFD-98
[WITH ELECTRONIC LOCKING DIFFERENTIAL]
REAR FINAL DRIVE ASSEMBLY
11. Apply gear oil to side bearings. Install differential case assembly
with side bearing outer races into axle housing.
12. Apply multi-purpose grease to sensor connector.
CAUTION:
Do not reuse sensor connector.
13. Connect differential lock solenoid harness and sensor connec-
tor. Then install it to axle housing, tighten to the specified torque.
Refer toRFD-82, "
COMPONENTS".
14. Align paint matching mark on side bearing cap with that on axle
housing and install side bearing caps on axle housing.
CAUTION:
Do not tighten at this point. This allows further tightening of
side bearing adjusters.
15. Tighten each side bearing adjusters using Tool.
16. Adjust backlash of drive gear and drive pinion. Refer toRFD-84,
"Backlash".
17. Check tooth contact. Refer toRFD-83, "
To o t h C o n t a c t".
18. Check total preload. Refer toRFD-83, "
Total Preload Torque".
19. Apply sealant to mating surface of carrier cover. Refer toRFD-
82, "COMPONENTS".
CAUTION:
Remove old sealant adhering to mating surfaces. Also
remove any moisture, oil, or foreign material adhering to
application and mating surfaces.
SDIA2588E
SDIA3456E
SDIA2632E
Tool number : KV38108800
PDIA1044E
PDIA1061E

REAR FINAL DRIVE ASSEMBLY
RFD-99
[WITH ELECTRONIC LOCKING DIFFERENTIAL]
C
E
F
G
H
I
J
K
L
MA
B
RFD
20. Install carrier cover and bracket on axle housing. Then tighten
carrier cover bolts to the specified torque. Refer toRFD-82,
"COMPONENTS".
PDIA1066E

RFD-100
[WITH ELECTRONIC LOCKING DIFFERENTIAL]
SERVICE DATA AND SPECIFICATIONS (SDS)
SERVICE DATA AND SPECIFICATIONS (SDS)
PFP:00030
General SpecificationsEDS003BH
Inspection and AdjustmentEDS003BI
PRELOAD TORQUE
Unit: N·m (kg-m, in-lb)
BACKLASH
Unit: mm (in)
COMPANION FLANGE RUNOUT
Unit: mm (in) Applied modelYD25DDTi
4WD
5A/T 6M/T
Final drive modelM226
Gear ratio 3.538 3.692
Number of pinion gears 2
Number of teeth (Drive gear / drive pinion) 46/13 48/13
Oil capacity (Approx.)
(lmp pt)2.01 (3-1/2)
Drive pinion adjustment spacer type Collapsible
ItemStandard
Gear ratio: 3.538 type Gear ratio: 3.692 type
Total preload 2.34 - 4.34 (0.24 - 0.44, 21 - 38) 2.32 - 4.34 (0.24 - 0.44, 21 - 38)
Pinion bearing preload 1.7 - 3.1 (0.18 - 0.31, 15 - 27)
Item Standard
Drive gear to drive pinion gear 0.08 - 0.13 (0.0031 - 0.0051)
Item Runout limit
Companion flange face 0.10 (0.0039) or less
Inner side of companion flange 0.13 (0.0051) or less

SERVICE DATA AND SPECIFICATIONS (SDS)
RFD-101
[WITH ELECTRONIC LOCKING DIFFERENTIAL]
C
E
F
G
H
I
J
K
L
MA
B
RFD
SELECTIVE PARTS
Drive Pinion Height Adjusting Washer
Unit: mm (in)
*Always check with the Parts Department for the latest parts information.Thickness Package part number*
0.076 (0.030)
0.079 (0.031)
0.081 (0.032)
0.084 (0.033)
0.086 (0.034)38151 8S101
0.089 (0.035)
0.091 (0.036)
0.094 (0.037)
0.097 (0.038)
0.099 (0.039)38151 8S102
0.102 (0.040)
0.104 (0.041)
0.107 (0.042)
0.109 (0.043)
0.112 (0.044)38151 8S103
0.114 (0.045)
0.117 (0.046)
0.119 (0.047)
0.122 (0.048)
0.124 (0.049)38151 8S104
0.127 (0.050)
0.130 (0.051)
0.132 (0.052)
0.135 (0.053)
0.137 (0.054)38151 8S105

RFD-102
[WITH ELECTRONIC LOCKING DIFFERENTIAL]
SERVICE DATA AND SPECIFICATIONS (SDS)

RSU-2
PRECAUTIONS
PRECAUTIONS
PFP:00001
PrecautionsEES002JD
lWhen installing rubber parts, final tightening must be carried out under unladen condition* with
tires on ground.
*Fuel, radiator coolant, and engine oil are full. Spare tire, jack, hand tools, and mats are in their
designated positions. Oil will shorten the life of rubber bushings, so wipe off any spilled oil imme-
diately.
lLock nuts are not reusable. Always use new lock nuts for installation. New lock nuts are pre-oiled,
do not apply any additional lubrication.

SB-4
SEAT BELTS
REMOVALOFSEATBELTRETRACTOR
CAUTION:
lBefore servicing SRS, turn the ignition switch off, disconnect both battery cables and wait at least
3 minutes.
1. Remove the rear door finishers. Refer toEI-30, "
DOOR FINISHER".
2. Remove the seat belt retractor and belt bolts and assembly.
lOn RH side, disconnect the seat belt tension sensor.
3. Disconnect the seat belt pre-tensioner electrical connector.
CAUTION:
lFor installing/removing seat belt pre-tensioner connector,
insert a thin screwdriver wrapped in tape into the notch, lift
the lock and remove the connector.
lInstall the connector with the lock raised, and push the lock
into the connector.
INSTALLATION OF SEAT BELT RETRACTOR
Installation is in the reverse order of removal.
lInstall the seat belt retractor and belt assembly upper bolt first.
lEnsure that seat belt height adjuster is locked in the lowest position during installation.
REMOVAL OF SEAT BELT BUCKLE
1. Remove the front seat. Refer toSE-20, "FRONT SEAT".
2. Remove screw and seat cushion inner finisher.
3. Remove the anchor bolt and seat belt buckle.
4. Disconnect the buckle switch connector from the seat connector.
INSTALLATION OF SEAT BELT BUCKLE
Installation is in the reverse order of removal.
PHIA0341E
MHIB9015E