Page 2657 of 3171
PS-30
HYDRAULIC LINE
HYDRAULIC LINE
PFP:49721
Component (RHD Models)EGS001LO
CAUTION:
Securely insert harness connector to pressure sensor.
1. Reservoir tank 2. Reservoir tank bracket 3. Suction hose
4. High pressure hose 5. Oil pump assembly 6. Steering gear assembly
SGIA1319E
Page 2658 of 3171
HYDRAULIC LINE
PS-31
C
D
E
F
H
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K
L
MA
B
PS
7. Eye-bolt 8. Pressure sensor 9. Copper washer
10. Eye-joint (assembled to
high pressure side hose)11. O-ring 12. Low pressure piping
13. High pressure piping
Refer toGI-9, "
HOW TO USE THIS MANUAL"and the followings for the symbols in the figure.
:
Apply Type DEXRON
TMIII or equivalent.
Page 2659 of 3171
PS-32
HYDRAULIC LINE
Component (LHD Models)
EGS001LP
CAUTION:
Securely insert harness connector to pressure sensor.
1. Reservoir tank 2. Reservoir tank bracket 3. Suction hose
4. High pressure hose 5. Oil pump assembly 6. Steering gear assembly
7. Eye-bolt 8. Pressure sensor 9. Copper washer
SGIA1320E
Page 2670 of 3171
AXLE SHAFT
RAX-7
[M226]
C
E
F
G
H
I
J
K
L
MA
B
RAX
AXLE SHAFTPFP:38164
Removal and InstallationEDS003HZ
1. Axle shaft 2. Grease catcher 3. Axle shaft retainer
4. Axle shaft seal lip 5. Axle shaft bearing 6. Bearing ring retainer
7. Snap ring 8. ABS sensor rotor 9. Brake drum
MDIB9028E
Page 2672 of 3171
![NISSAN NAVARA 2005 Repair Workshop Manual AXLE SHAFT
RAX-9
[M226]
C
E
F
G
H
I
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K
L
MA
B
RAX
INSPECTION AFTER REMOVAL
Axle Shaft Bearing and Cup
lCheck that the axle shaft bearing and cup roll freely and are free from noise, cracks, pitting a NISSAN NAVARA 2005 Repair Workshop Manual AXLE SHAFT
RAX-9
[M226]
C
E
F
G
H
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MA
B
RAX
INSPECTION AFTER REMOVAL
Axle Shaft Bearing and Cup
lCheck that the axle shaft bearing and cup roll freely and are free from noise, cracks, pitting a](/manual-img/5/57362/w960_57362-2671.png)
AXLE SHAFT
RAX-9
[M226]
C
E
F
G
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MA
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RAX
INSPECTION AFTER REMOVAL
Axle Shaft Bearing and Cup
lCheck that the axle shaft bearing and cup roll freely and are free from noise, cracks, pitting and wear.
Replace if necessary.
Axle Shaft Retainer
lCheck for deformation and cracks. Replace if necessary.
Rear Axle Case
lCheck the exterior and inner machined surfaces for deformation and cracks. Replace if necessary.
INSTALLATION
Installation is in the reverse order of removal.
When installing pay attention to following points:
lInstall a new shaft guide and a new oil seal into the rear axle case.
CAUTION:
lDo not reuse the axle oil seal. The axle oil seal must be replaced every time the axle shaft assem-
bly is removed from the axle shaft housing.
lWhen installing oil seals, apply multi-purpsose grease to oil seal lips.
lInstall four new lock nuts to secure the axle shaft assembly to the rear axle case, and tighten lock nuts to
the specified torque. Refer toRAX-7, "
Removal and Installation".
lReinstall the rear brake drum. Refer toBR-31, "Removal and Installation of Drum Brake Assembly".
lAdjust the differential gear oil level.
Refer toRFD-9, "
DIFFERENTIAL GEAR OIL", for M226 without LD.
Refer toRFD-9, "
DIFFERENTIAL GEAR OIL", for M226 with LD.
lReinstall the wheel. Refer toWT-5, "Rotation".
DISASSEMBLY
1. Remove the ABS sensor rotor. Refer toBRC-39, "SENSOR ROTOR".
2. Remove the snap ring from the axle shaft using a suitable snap ring pliers.
3. Secure the axle shaft in a suitable vise as shown, and use a
brass hammer to remove studs (4) from the axle shaft retainer.
CAUTION:
lMount the axle shaft using a soft jaw vise to avoid dam-
aging the axle shaft retainer.
MDIB9051E
Page 2674 of 3171
![NISSAN NAVARA 2005 Repair Workshop Manual AXLE SHAFT
RAX-11
[M226]
C
E
F
G
H
I
J
K
L
MA
B
RAX
INSPECTION AFTER DISASSEMBLY
Axle Shaft
lClean and remove all nicks and burrs.
lCheck for straightness and distortion. Replace if necessary.
lInspec NISSAN NAVARA 2005 Repair Workshop Manual AXLE SHAFT
RAX-11
[M226]
C
E
F
G
H
I
J
K
L
MA
B
RAX
INSPECTION AFTER DISASSEMBLY
Axle Shaft
lClean and remove all nicks and burrs.
lCheck for straightness and distortion. Replace if necessary.
lInspec](/manual-img/5/57362/w960_57362-2673.png)
AXLE SHAFT
RAX-11
[M226]
C
E
F
G
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MA
B
RAX
INSPECTION AFTER DISASSEMBLY
Axle Shaft
lClean and remove all nicks and burrs.
lCheck for straightness and distortion. Replace if necessary.
lInspect machined surfaces for evidence of overheating, damage and wear. Replace if necessary.
lMeasure the bearing ring retainer axle journal diameter. Replace if necessary.
ASSEMBLY
1. Install a new grease catcher onto the axle shaft.
2. Reinstall studs on the axle shaft retainer, and install the axle shaft retainer on the axle shaft.
3. Install a new seal lip onto the axle shaft.
CAUTION:
lSeal lip can not be reused. Do not attempt to reuse it.
lWhen installing oil seals, apply multi-purpose grease to oil seal lips.
4. Install a new bearing on the axle shaft.
CAUTION:
lWheel bearing can not be reused. Do not attempt to reuse it.
5. Using a bearing inserter, and a suitable press, press fit the axle
shaft to the new bearing ring retainer, until the snap ring groove.
CAUTION:
lMake sure the bearing ring retainer, axle shaft bearing,
axle shaft lip seal, and axle shaft retainer are installed
facing in the correct direction.
lBearing ring retainer can not be reused. Do not attempt to
reuse it.
6. Apply grease to the bearing cup, and install onto the axle shaft
bearing.
7. Install a new snap ring using a suitable snap ring pliers.
CAUTION:
Discard the old snap ring: replace with new ones.
8. Install the new ABS rotor sensor. Refer toBRC-39, "
SENSOR ROTOR".
CAUTION:
Discard the old sensor rotor; replace with a new one.Bearing ring retainer axle journal diameter (minimum)
: 45.027 mm (1.7727 in)
MDIB9047E
Page 2717 of 3171
![NISSAN NAVARA 2005 Repair Workshop Manual RFD-14
[WITH LIMITED SLIP DIFFERENTIAL]
REAR FINAL DRIVE ASSEMBLY
REAR FINAL DRIVE ASSEMBLY
PFP:38300
Removal and InstallationEDS00398
REMOVAL
1. Remove the rear propeller shaft. Refer toPR-8, "Remova NISSAN NAVARA 2005 Repair Workshop Manual RFD-14
[WITH LIMITED SLIP DIFFERENTIAL]
REAR FINAL DRIVE ASSEMBLY
REAR FINAL DRIVE ASSEMBLY
PFP:38300
Removal and InstallationEDS00398
REMOVAL
1. Remove the rear propeller shaft. Refer toPR-8, "Remova](/manual-img/5/57362/w960_57362-2716.png)
RFD-14
[WITH LIMITED SLIP DIFFERENTIAL]
REAR FINAL DRIVE ASSEMBLY
REAR FINAL DRIVE ASSEMBLY
PFP:38300
Removal and InstallationEDS00398
REMOVAL
1. Remove the rear propeller shaft. Refer toPR-8, "Removal and Installation".
lPlug rear end of transmission or transfer.
2. Remove the axle shafts and back plate and torque members. Refer toRAX-7, "
Removal and Installation".
3. Disconnect the following components from the rear final drive.
lABS sensor wire harness
lRear cable (LH) and rear cable (RH)
lBrake hoses and brake tube
CAUTION:
Position the wire harness, cable and hoses away from the final drive assembly. Failure to do so
may result in components being damaged during rear axle assembly removal.
4. Support the rear final drive using a suitable jack.
5. Remove rear shock absorber lower bolts. Refer toRSU-6, "
Removal and Installation".
6. Remove leaf spring U-bolt nuts. Refer toRSU-7, "
Removal and Installation".
WARNING:
Support the rear final drive assembly using suitable jack before removing leaf spring U-bolt nuts.
7. Remove rear final drive assembly using suitable jack.
INSTALLATION
Installation is the reverse order of removal.
lWhen oil leaks while removing rear final drive assembly, check oil level after the installation. Refer to
RFD-9, "
Checking Differential Gear Oil".
lRefill brake fluid and bleed the air from the brake system. Refer toBR-11, "Bleeding Brake System".
Page 2745 of 3171
![NISSAN NAVARA 2005 Repair Workshop Manual RFD-42
[WITH ELECTRONIC LOCKING DIFFERENTIAL]
DIFFERENTIAL LOCK SYSTEM
Differential Lock Operation
EDS003AQ
1. Differential lock solenoid operates pressure plate.
2. Pressure plate presses cam ring.
3 NISSAN NAVARA 2005 Repair Workshop Manual RFD-42
[WITH ELECTRONIC LOCKING DIFFERENTIAL]
DIFFERENTIAL LOCK SYSTEM
Differential Lock Operation
EDS003AQ
1. Differential lock solenoid operates pressure plate.
2. Pressure plate presses cam ring.
3](/manual-img/5/57362/w960_57362-2744.png)
RFD-42
[WITH ELECTRONIC LOCKING DIFFERENTIAL]
DIFFERENTIAL LOCK SYSTEM
Differential Lock Operation
EDS003AQ
1. Differential lock solenoid operates pressure plate.
2. Pressure plate presses cam ring.
3. Engage cam ring and side gear, and then differential is locked.
System DescriptionEDS003AR
DIFFERENTIAL LOCK SOLENOID
It is operated by signal from differential lock control unit, and it operates pressure plate so as to switch lock/
unlock.
DIFFERENTIAL LOCK POSITION SWITCH
It detects that differential is in lock or unlock by pressure plate position, and sends it to differential lock control
unit.
DIFFERENTIAL LOCK CONTROL UNIT
lDifferential lock control unit controls differential lock solenoid by input signals of each sensor and each
switch.
lAs a fail-safe function, differential lock disengages, if malfunction is detected in differential lock system.
lSelf-diagnosis can be done with CONSULT-II.
DIFFERENTIAL LOCK MODE SWITCH
Able to select differential lock and unlock.
DIFF LOCK INDICATOR LAMP
The following is the indications of indicator lamp.
NOTE:
Differential lock standby condition is the condition that differential lock mode switch is ON and differential is unlocked.
SDIA2498E
Condition DIFF LOCK indicator lamp
Differential lock/unlock ON/OFF
Differential lock standby condition Flashing: 1 time/2 seconds
Differential lock system malfunction OFF (Even if differential lock mode switch is turned ON)
Lamp checkTurns ON when ignition switch is turned ON.
Turns OFF after engine start.