2005 MITSUBISHI LANCER Workshop Manual

SEALANT
ENGINE LUBRICATION12-3
SEALANT
M1121000500258
SPECIAL TOOLS
M1121000600415
Item Specified sealant Remark
Oil pressure switch 3M ATD Part No. 8660 or equivalent Semi-drying sealant
Tool Number Name Use
MB991396 Oil filter wrench Removal and installation
of engine oil filter (When
using the engine oil filter
of MD360935)
MB991828 Oil filter wrench Removal and installation
of engine oil filter (When
using the engine oil filter
of MD348631 and
MD365876)
MB991610 Oil filter wrench Removal and installation
of engine oil filter (When
using the engine oil filter
of MD356000)
MD998054 Oil pressure switch
wrenchRemoval and installation
of oil pressure switch
B991396
MB991828
MB991610

ON-VEHICLE SERVICE
ENGINE LUBRICATION12-4
ON-VEHICLE SERVICE
ENGINE OIL CHECKM1121000900342
1. Pull out the engine oil level gauge slowly and
check that the oil level is in the illustrated range.
2. Check that the oil is not excessively dirty, that
there is no coolant or petrol mixed in, and that it
has sufficient viscosity.
ENGINE OIL REPLACEMENTM1121001000416
1. Start the engine and allow it to warm up until the
temperature of the coolant reaches 80 °C to 90
°C.
2. Remove the engine oil filler cap.
CAUTION
Use care as engine oil could be hot.
3. Remove the engine oil pan drain plug to drain
engine oil.4. Install a new engine oil pan drain plug gasket so
that it faces in the direction shown in the
illustration, and then tighten the engine oil pan
drain plug to the specified torque.
Tightening torque: 39 ± 5 N⋅m
NOTE: Install the engine oil pan drain plug gasket
so it faces in the direction shown in the illustration.
5. Refill with specified quantity of engine oil.
Specified Engine Oil (ACEA and API
classification): ACEA A1, A2 or A3/API SG or
higher
Total quantity (Includes volume inside engine
oil filter):
3.3 L <4G1>
4.3 L <4G6>
6. Install the engine oil filler cap.
7. Check engine oil level.
ENGINE OIL FILTER REPLACEMENTM1121001100383
1. Start the engine and allow it to warm up until the
temperature of the coolant reaches 80 °C to 90
°C.
2. Remove the engine oil filler cap.
CAUTION
Use care as engine oil could be hot.
3. Remove the engine oil pan drain plug to drain
engine oil.
4. Remove the under cover.
ACX00892 AC
Good
MaximumMinimum
<4G1>
AC205268
Maximum MinimumGood
AC
<4G6>
AC208299
Engine oil pan
AC
Engine oip pan
drain plug
Engine oip pan
drain plug
Engine oil
pan side
AC301513

ON-VEHICLE SERVICE
ENGINE LUBRICATION12-5
5. Use the respective tool in the following table to
remove the engine oil filter.
6. Clean the filter bracket side mounting surface.
7. Apply a small amount of engine oil to the O-ring of
the new engine oil filter.
8. Once the O-ring of the engine oil filter is touching
the flange, use the respective tool in the following
table to tighten to the specified torque.9. Install the engine oil pan drain plug and refill the
engine oil (Refer to P.12-4).
10.Race the engine 2−3 times, and check to be sure
that no engine oil leaks from installation section of
the engine oil filter.
OIL PRESSURE CHECKM1121002300368
1. Check engine oil quantity.
2. Remove the oil pressure switch terminal. Number Special tool
MD348631 <4G1> Oil filter wrench (MB991828)
or equivalent
MD365876 <4G1>
MD360935 <4G1> Oil filter wrench (MB991396)
or equivalent
MD136466 <4G6> Commercially- available tool
MD322508 <4G6>
MD356000 <4G6> Oil filter wrench (MB991610)
or equivalent
AC000093
MB991396
<4G1>,
MB991828
<4G1>,
MB991610
<4G6> or
commercially-
available tool
AI
AC103250AD
O-ring
Number Special tool Tightening torque
MD348631
<4G1>Oil filter wrench
(MB991828) or
equivalentApproximately 3/4
turn (16 ± 4 N⋅m)
MD365876
<4G1>
MD360935
<4G1>Oil filter wrench
(MB991396) or
equivalentApproximately 1 turn
(14 ± 2 N⋅m)
MD136466
<4G6>Commercially-
available toolApproximately 3/4
turn (17 ± 3 N⋅m)
MD322508
<4G6>
MD356000
<4G6>Oil filter wrench
(MB991610) or
equivalentApproximately 3/4
turn (14 ± 2 N⋅m)
AK101640
<4G1>
Oil pressure
switch
Oil filter
AD
AK300647
AB
<4G6>
Oil filter bracket
Oil pressure switch

ON-VEHICLE SERVICE
ENGINE LUBRICATION12-6
CAUTION
Since sealant is applied to the thread of oil
pressure switch, take care not to damage the oil
pressure switch when removing it.
3. Use the special tool Oil pressure switch wrench
(MD998054) to remove the oil pressure switch.
4. Install the oil pressure gauge.
NOTE: Use an adapter of PT 1/8 thread.
5. Run the engine to warm it.
6. After the engine has been warmed up, check that
oil pressure is within the standard value.
Standard value:
At idle: 29 kPa or more
At 3,500 r/min: 294 − 686 kPa
7. Remove the oil pressure gauge.8. Apply the specified sealant to the thread of oil
pressure switch.
Specified sealant: 3M ATD Part No. 8660 or
equivalent
CAUTION
Do not start the engine within one hour after the
oil pressure switch has been installed.
9. Use the special tool Oil pressure switch wrench
(MD998054) to tighten the oil pressure switch to
the specified torque.
Tightening torque:
<4G1> 19 ± 3 N⋅m (14 ± 2 ft-lb)
<4G6> 10 ± 2 N⋅m (87 ± 17 ft-lb)
10.Install the oil pressure switch terminal.
AKX00294
MD998054
AD
AKX00295AD
AKX00294
MD998054
AD

13-1
GROUP 13
FUEL
CONTENTS
MULTIPORT FUEL INJECTION (MPI) <4G1> . . . . . . . . . . . . . .13A
MULTIPORT FUEL INJECTION (MPI) <4G6> . . . . . . . . . . . . . .13B
FUEL SUPPLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13C

NOTES

14-1
GROUP 14
ENGINE COOLING
CONTENTS
GENERAL INFORMATION . . . . . . . .14-2
SERVICE SPECIFICATIONS . . . . . . .14-2
LUBRICANT . . . . . . . . . . . . . . . . . . . .14-2
SEALANTS . . . . . . . . . . . . . . . . . . . .14-3
SPECIAL TOOLS . . . . . . . . . . . . . . . .14-3
TROUBLESHOOTING . . . . . . . . . . . .14-5
INSPECTION CHART FOR TROUBLE
SYMPTOMS . . . . . . . . . . . . . . . . . . . . . . . . 14-5
INSPECTION PROCEDURE FOR
TROUBLE SYMPTOMS . . . . . . . . . . . . . . . 14-6
ON-VEHICLE SERVICE . . . . . . . . . . .14-22
ENGINE COOLANT LEAK CHECK . . . . . . 14-22
RADIATOR CAP VALVE OPENING
PRESSURE CHECK . . . . . . . . . . . . . . . . . . 14-22
ENGINE COOLANT REPLACEMENT . . . . 14-22
CONCENTRATION MEASUREMENT . . . . 14-23COOLING FAN MOTOR DRIVE CONTROL
UNIT CHECK . . . . . . . . . . . . . . . . . . . . . . . . 14-23
FAN CONTROL RELAY CONTINUITY
CHECK . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14-24
COOLING FAN MOTOR CHECK . . . . . . . . 14-25
THERMOSTAT . . . . . . . . . . . . . . . . . .14-26
REMOVAL AND INSTALLATION . . . . . . . . 14-26
INSPECTION . . . . . . . . . . . . . . . . . . . . . . . . 14-27
WATER PUMP . . . . . . . . . . . . . . . . . .14-29
REMOVAL AND INSTALLATION <4G1> . . 14-29
REMOVAL AND INSTALLATION <4G6> . . 14-30
WATER HOSE AND WATER PIPE . .14-31
REMOVAL AND INSTALLATION <4G1> . . 14-31
REMOVAL AND INSTALLATION <4G6> . . 14-33
INSPECTION . . . . . . . . . . . . . . . . . . . . . . . . 14-34
RADIATOR . . . . . . . . . . . . . . . . . . . . .14-35
REMOVAL AND INSTALLATION . . . . . . . . 14-35

GENERAL INFORMATION
ENGINE COOLING14-2
GENERAL INFORMATION
M1141000100371The cooling system is designed to keep every part of
the engine at appropriate temperature in whatever
condition the engine may be operated. The cooling
method is of the water-cooled, pressure forced
circulation type in which the water pump pressurizes
coolant and circulates it throughout the engine. If the
coolant temperature exceeds the prescribed temperature, the thermostat opens to circulate the
coolant through the radiator as well so that the heat
absorbed by the coolant may be radiated into the air.
The water pump is of the centrifugal type and is
driven by the alternator drive belt from the
crankshaft. The radiator is the corrugated fin, down
flow type.
SERVICE SPECIFICATIONS
M1141000300416
LUBRICANT
M1141000400338
ItemSpecification
Radiator Performance kJ/h 4G13 Standard vehicles 137,720
Vehicles with capacity up radiator
(option)161,288
4G18 Standard vehicles 161,288
Vehicles with capacity up radiator
(option)181,800
4G63 181,800
A/T oil cooler Performance kJ/h 5,651
Item Standard value Limit
High-pressure valve opening pressure of radiator cap kPa 93 − 123 Minimum 83
Range of coolant antifreeze concentration of radiator % 30 − 60 -
Thermostat Valve opening temperature of
thermostat °C4G1 88 ± 1.5 -
4G6 82 ± 1.5 -
Full-opening temperature of
thermostat °C4G1 100 -
4G6 95 -
Valve lift mm 8.5 or more -
Item Specified coolant Quantity L
Engine coolant (including
condense tank)DIAQUEEN SUPER LONG LIFE COOLANT
or an equivalent4G1 5.0
4G6 7.0