2005 MITSUBISHI LANCER Workshop Manual

REAR BUMPER ASSEMBLY
EXTERIOR51-7
DISASSEMBLY AND REASSEMBLYM1511002100349
AC300414
AC304191
1
2
8
N
3
4
5
6
AB

AC300200
AC304193
1
2
8
N
3
4
5
7
6
AB

Disassembly steps
<> >>A<<1. Rivets
2. Rear bumper side plate assembly
3. Rear bumper centre reinforcement
4. Rear fog lamp bracket5. Rear fog lamp assembly
6. Rear fog lamp bezel
7. Extension
8. Rear bumper face Disassembly steps (Continued)

REAR BUMPER ASSEMBLY
EXTERIOR51-8
DISASSEMBLY SERVICE POINT
<> RIVET REMOVAL
Use a drill (4.0 mm) to make a hole in the rivet to
break it, and then remove the rivet.
ASSEMBLY SERVICE POINT
>>A<< RIVET INSTALLATION
Use the rivet tool shown in the illustration to attach
the rivet by the following procedure.
1. Insert the rivet into the rear bumper face and rear
bumper side plate.
2. Insert “A” of the rivet into the rivet tool.
3. Pressing the flange surface of the rivet, move the
handle of the rivet tool.
4. The thinnest point of “A” is cut and the rivet is held
in position.
AC100411AB
Rivet Drill
Bumper face
Y0412AU
AC00587618E0192AB
1
2
3
4Section A
Rivet
Flange
Rivet Rear bumper
side plateRear bumper
face
Rear bumper face
Recommended tool
Recommended
tool

MOULDINGS
EXTERIOR51-9
MOULDINGS
SPECIAL TOOLM1511000601136
ADHESIVEM1511000500749
Tool Number Name Application
MB990449 Window moulding remover Removal of drip moulding
MB990449
Application Specified adhesive
Front fender, front and rear door mouldings Double-sided tape [a: 6 mm width 1.2 mm thickness,
b: 20 mm width 1.2 mm thickness ]

MOULDINGS
EXTERIOR51-10
MOULDINGS
REMOVAL AND INSTALLATIONM1511004700295
AC304339 Y0622AU
Y0624AUY0623AU
Y0729AU
W0740AU
Section A – A
Section B – B Section C – C Section D – D
Section E – E
AB
N
N
N
N
N
C
C
EE
DD
B
B
A
A
1
2
6
4
3
5
7
8
9
N
N
N
111
98
51
1
6, 7
2, 3, 4

MOULDINGS
EXTERIOR51-11
REMOVAL SERVICE POINT
<> ROOF DRIP MOULDING REMOVAL
CAUTION
If the moulding has become warped, it should not
be reused.
Use special tool window moulding remover
(MB990449) to lever out the moulding.
AC304340
1
1
A
A
A
A
AB
B
B
C
C
C
C
B
B
N
N
N
2
N2
4
3
N3
N4
N
6
9
7
N
6N
N
7N
N9


Removal
•Front deck garnishes (Refer to
P.51-23.)
Roof drip moulding removal steps
<> >>C<<1. Roof drip moulding
>>B<<2. Front drip moulding clip A
>>B<<3. Front drip moulding clip B
>>B<<4. Front drip moulding clip C
>>B<<5. Rear drip moulding clip
>>A<<6. Drip moulding clip A
>>A<<7. Drip moulding clip B
>>A<<8. Drip moulding clip C
9. Roof drip moulding clip Roof drip moulding removal steps
AC304375MB990449AB

MOULDINGS
EXTERIOR51-12
INSTALLATION SERVICE POINTS
>>A<< DRIP MOULDING CLIP C/DRIP
MOULDING CLIP B/DRIP MOULDING
CLIP A INSTALLATION
1. The drip moulding clips A, B and C differ
according to where they are used, so check the
identification colour before installation.
2. After installing the clip to the front pillar outer in
alignment with its section A, cut from section B.
>>B<< REAR DRIP MOULDING
CLIP/FRONT DRIP MOULDING CLIP
C/FRONT DRIP MOULDING CLIP
B/FRONT DRIP MOULDING CLIP A
INSTALLATION
The front drip moulding clips A, B, C and rear drip
moulding clip differ according to where they are
used, so check the identification colour before
installation.
>>C<< ROOF DRIP MOULDING
INSTALLATION
Install the clips to the roof drip moulding before
installing the moulding to the vehicle body. Applicable location Identification colour
Drip moulding clip A Yellow
Drip moulding clip B Blue
Drip moulding clip C Milky white
AC304374
Front pillar outer
Section B
Section A
AB
Applicable location Identification colour
Front drip moulding clip A Orange
Front drip moulding clip B Purple
Front drip moulding clip C Blue
Rear drip moulding clip Grey

MOULDINGS
EXTERIOR51-13
AC401196 AC400117
AC400128
Section A – A Section B – B Section C – C
AB
A
AB
BC
C
2
1
3
ClipClip
AC400840AD
Double-sided tape: Generic products [ a: 6 mm width and 1.2 mm thickness,
b: 20 mm width and 1.2 mm thickness ]
12
3
a
b baAdhesive tape position
Door moulding removal steps
<> >>A<<1. Front fender mouldingDoor moulding removal steps<> >>A<<2. Front door moulding
<> >>A<<3. Rear door moulding

MOULDINGS
EXTERIOR51-14
REMOVAL SERVICE POINT
<> FRONT FENDER, FRONT AND
REAR DOOR MOULDINGS REMOVAL
Gently lift and remove the door moulding. If there is
any double-sided tape remaining on the door
moulding, remove according to the following
instructions.
surface>
1. Attach protection tape all the way along the edges
of the double-sided tape which is still adhering to
the body.
2. Use a resin spatula to scrape off the double-sided
tape.
3. Peel off the protection tape.
4. Wipe the body surface and clean it with a rag
moistened with isopropyl alcohol.
moulding and adhere double-sided tape (when
re-using door moulding)>1. Scrape off the double-sided tape on the door
moulding with a resin spatula as possible.
2. Wipe the door moulding surface and clean it with
a rag moistened with isopropyl alcohol.
3. Remove only a small portion of the residual
adhesive.
4. Adhere the double-sided tape as specified on the
door moulding.
INSTALLATION SERVICE POINT
>>A<< FRONT FENDER, FRONT AND
REAR DOOR MOULDINGS
INSTALLATION
1. Tear off the double-sided tape backing paper.
NOTE: If attach the adhesive tape to the edge of
the backing paper, it will be easy to tear off.
2. Install the clips to the front and rear door
mouldings before installing them to the vehicle
body.
3. Install the door mouldings.
NOTE: . If the double-sided tape is difficult to affix
in cold temperature, etc., warm the bonding
surfaces of the body and door mouldings to about
40
− 60°C before affixing the tape.
4. Firmly press in the door mouldings onto the
respective body surfaces.
AC000420Double-sided tapeProtection tapeAB
AC000421
Double-sided tape
AB
AC313343
AC313344
Backing paper Adhesive tape
AB