2005 MITSUBISHI LANCER Workshop Manual

octane open gas tank air filter check engine light remove seats fuel consumption

Load previous 8 pages

Page 137 of 788

MITSUBISHI LANCER 2005 Workshop Manual SPECIAL TOOLS
FRONT AXLE26-5
MB990685 Torque wrench Measurement of hub starting torque
MB990326 Preload socket
MB990810 Side bearing
puller•Removal of the centre bearing
bracket
•Removal of the

Page 138 of 788

MITSUBISHI LANCER 2005 Workshop Manual SPECIAL TOOLS
FRONT AXLE26-6
Tool Type Tool number O D mm
A MB990926 39.0
MB990927 45.0
MB990928 49.5
MB990929 51.0
MB990930 54.0
MB990931 57.0
MB990932 61.0
MB990933 63.5
MB990934 67.5
MB990935 71.5

Page 139 of 788

MITSUBISHI LANCER 2005 Workshop Manual ON-VEHICLE SERVICE
FRONT AXLE26-7
ON-VEHICLE SERVICE
WHEEL BEARING AXIAL PLAY CHECKM1261000900224
1. Remove the caliper assembly and suspend it with
a wire.
2. Remove the brake disc from the front hu

Page 140 of 788

MITSUBISHI LANCER 2005 Workshop Manual FRONT AXLE HUB ASSEMBLY
FRONT AXLE26-8
FRONT AXLE HUB ASSEMBLY
REMOVAL AND INSTALLATIONM1261001700353
CAUTION
•Do not strike the ABS rotors installed to the BJ outer race of drive shaft against othe

Page 141 of 788
FRONT AXLE HUB ASSEMBLY
FRONT AXLE26-9
REMOVAL SERVICE POINTS
<> CALIPER ASSEMBLY REMOVAL
Secure the removed caliper assembly with wire, etc.
<> BRAKE DISC REMOVAL
If the brake disc is seized, install M8x1.25-mm bolts
as shown, and remove the disc by tightening the
bolts evenly and gradually.
<> DRIVE SHAFT NUT REMOVAL
CAUTION
Do not apply pressure to wheel bearing by the
vehicle weight to avoid possible damage when
drive shaft nut is loosened.
Use special tool end yoke holder (MB990767) to fix
the hub and remove the drive shaft nut.
<> SELF-LOCKING NUT (TIE ROD
END CONNECTION) REMOVAL
CAUTION
•Do not remove the nut from ball joint. Loosen
it and use the special tool to avoid possible
damage to ball joint threads.
•Hang the special tool with cord to prevent it
from falling.
1. Install special tool ball joint remover (MB991897)
as shown in the figure.
2. Turn the bolt and knob as necessary to make the
jaws of special tool parallel, tighten the bolt by
hand and confirm that the jaws are still parallel.
NOTE: When adjusting the jaws in parallel, make
sure the knob is in the position shown in the
figure.
3. Tighten the bolt with a wrench to disconnect the
tie rod end.
AC209507AC
BOLT
(M8×1.25)
AC102462AC
MB990767
AC208247AD
Cord
BoltMB991897
Nut
Ball joint
AC106821
Knob ParallelBolt
Correct
Wrong
AB

Page 142 of 788
FRONT AXLE HUB ASSEMBLY
FRONT AXLE26-10
<> DRIVE SHAFT REMOVAL
1. Use the following special tools to push out the
drive shaft from the hub and knuckle.
•Axle shaft puller (MB990241)
•Puller shaft (MB990242)
•Puller bar (MB990244)
•Puller body (MB991354)
•End yoke holder (MB990767)
2. Withdraw the drive shaft from the hub by pulling
the bottom of the hub and knuckle towards you.
3. Hang the drive shaft on the vehicle body with a
rope.
INSTALLATION SERVICE POINT
>>A<< STABILIZER
RUBBER/SELF-LOCKING NUT
(STABILIZER BAR CONNECTION)
INSTALLATION
Install the stabilizer rubber and collar as shown in the
figure, and tighten the self-locking nut so that the
protruding length of the stabilizer bar mounting bolt
protruding part meets its standard value (A).
Standard value (A): 22 ± 1.5 mm
>>B<< WASHER/ DRIVE SHAFT NUT
INSTALLATION
CAUTION
Before securely tightening the drive shaft nuts,
make sure there is no load on the wheel
bearings. Otherwise the wheel bearings will be
damaged.
1. Be sure to install the drive shaft washer in the
specified direction.
2. Using special tool end yoke holder (MB990767),
tighten the drive shaft nut to the specified torque.
Tightening torque: 245 ± 29 N⋅m
AC100128
MB990241 MB990767
AD

AC303949
MB990244
(Three)
MB990767
MB990242 MB991354
AC
AC102551
AC
Drive shaft
AC210393AC
A
AC102465AD
MB990767 Washer

Page 143 of 788
FRONT AXLE HUB ASSEMBLY
FRONT AXLE26-11
INSPECTIONM1261001800242
•Check the hub for cracks and spline for wear.
•Check the knuckle for cracks.
•Check for defective bearing.NOTE: If the meshing of the wheel bearing outer
race and the knuckle, or of the wheel bearing
inner race and the hub, is loose, replace the
bearing or damaged parts.
DISASSEMBLY AND REASSEMBLYM1261001900205
AC303659
N
N4 1
5
32
AB
2

Disassembly steps
1. Snap ring
<>2. Hub
3. Dust cover
<>4. Wheel bearing
5. KnuckleAssembly steps
5. Knuckle
>>A<<4. Wheel bearing
1. Snap ring
3. Dust cover
2. Hub
>>B<<•Hub starting torque check
>>C<<•Wheel bearing axial play check

Page 144 of 788
FRONT AXLE HUB ASSEMBLY
FRONT AXLE26-12
DISASSEMBLY SERVICE POINTS
<> HUB REMOVAL
CAUTION
When the hub has been removed, always replace
the wheel bearing with a new part because wheel
bearing frictional surface will be damaged when
removing the hub.
Use the following special tools to pull out the hub
from the knuckle.
•Knuckle arm bridge (MB991056 or MB991355)
•Front hub remover and Installer (MB991017)
•Spacer (MB991000)
<> WHEEL BEARING REMOVAL
1. Crush the oil seal in two places so that the tabs of
the special tool will be caught on the wheel
bearing inner race (outside).
CAUTION
When removing the inner race (outside) from the
hub, be careful not to let the hub drop.
2. Remove the wheel bearing inner race (outside)
from the front hub by using special tool side
bearing puller (MB990810).
3. Install the inner race (outside) that was removed
from the hub to the wheel bearing, and then use
the following special tools to remove the wheel
bearing.
•Installer bar (MB990938)
•Installer adapter (MB990935)
•Knuckle arm bridge (MB991056 or MB991355)
AC100130 Tighten the nut
with the bolt
securedMB991056 or
MB991355 MB991017
MB991000
AB
AC102508
AC
Inner race
(outside)
Outer oil seal
AC102509
MB990810
Inner race
(outside)
AC
AC102510 AC
MB990938
MB990935
MB991056 or MB991355 Inner race
(outside)

Load next 8 pages

Page: < prev 1-10 ... 105-112 113-120 121-128 129-136 137-144 145-152 153-160 161-168 169-176 ... 792 next >

Search:

tow bar tyre pressure jump start mirror audio relay

Popular search:

throttle body low beam exterior Transmission control system weight engine oil capacity check engine

All product names, logos, and brands are property of their respective owners. Privacy Policy & Contact Us