2005 MITSUBISHI LANCER supplemental restraint system

GROUP INDEX
00General . . . . . . . . . . . . . . . . . . . . . . . .
11Engine. . . . . . . . . . . . . . . . . . . . . . . . .
12Engine Lubrication . . . . . . . . . . . . . .
13Fuel . . . . . . . . . . . . . . . . . . . . . . . . . . .
14Engine Cooling . . . . . . . . . . . . . . . . .
15Intake and Exhaust . . . . . . . . . . . . . .
16Engine Electrical . . . . . . . . . . . . . . . .
17Engine and Emission Control . . . . .
21Clutch . . . . . . . . . . . . . . . . . . . . . . . . .
22Manual Transmission . . . . . . . . . . . .
23Automatic Transmission. . . . . . . . . .
26Front Axle . . . . . . . . . . . . . . . . . . . . . .
27Rear Axle . . . . . . . . . . . . . . . . . . . . . .
31Wheel and Tyre . . . . . . . . . . . . . . . . .
32Power Plant Mount . . . . . . . . . . . . . .
33Front Suspension . . . . . . . . . . . . . . .
34Rear Suspension . . . . . . . . . . . . . . . .
35Service Brakes . . . . . . . . . . . . . . . . . .
36Parking Brakes . . . . . . . . . . . . . . . . .
37Power Steering . . . . . . . . . . . . . . . . .
42Body . . . . . . . . . . . . . . . . . . . . . . . . . .
51Exterior . . . . . . . . . . . . . . . . . . . . . . . .
52 . . . . . . . . . .
54Chassis Electrical . . . . . . . . . . . . . . .
55 . . . . . . .
70Component Locations. . . . . . . . . . . .
80Configration Diagrams . . . . . . . . . . .
90Circuit Diagrams . . . . . . . . . . . . . . . .

LANCER /
LANCER WAGON
WORKSHOP MANUAL
FOREWORD
This Workshop manual contains procedures for
service mechanics, including removal, disassembly,
inspection, adjustment, reassembly and installation.
Use the following manuals in combination with this
manual as required.
TECHNICAL INFORMATION MANUAL
PYME0302
PYME0302-A
WORKSHOP MANUAL
CHASSIS GROUP PWME0302
BODY REPAIR MANUAL
PBME0302
PBME0302-A
PARTS CATALOGUE
B606K005A_
All information, illustrations and product descriptions
contained in this manual are current as at the time of
publication. We, however, reserve the right to make
changes at any time without prior notice or obligation.
Mitsubishi Motors Corporation May 2004
Heater, Air Conditioner and
Ventilation Interior and Supplemental
Restraint System (SRS)

WARNINGS REGARDING SERVICING OF SUPPLEMENTAL
RESTRAINT SYSTEM (SRS) EQUIPPED VEHICLES
(1) Improper service or maintenance of any component of the SRS or any SRS-related component,
can lead to personal injury or death to service personnel (from inadvertent firing of the air bag)
or to the driver and passenger (from rendering the SRS inoperative).
(2) The SRS components and seat belt with pretensioner should not be subjected to heat, so
remove the SRS-ECU, driver’s and front passenger’s air bag modules, clock spring, side air bag
modules, and seat belt -pre-tensioner before drying or baking the vehicle after painting.
• SRS-ECU, air bag module and clock spring 93°C or more
• Seat belt with pre-tensioner: 90°C or more
(3) Service or maintenance of any SRS component or SRS-related component must be performed
only at an authorized MITSUBISHI dealer.
(4) MITSUBISHI dealer personnel must thoroughly review this Manual, and especially its GROUP
52B - Supplemental Restraint System (SRS), before beginning any service or maintenance of
any component of the SRS or any SRS-related component.
NOTE
Section titles with asterisks (*) in the table of contents in each group indicate operations requiring warnings.

33-1
GROUP 33
FRONT
SUSPENSION
CONTENTS
GENERAL INFORMATION . . . . . . . .33-2
SERVICE SPECIFICATIONS . . . . . . .33-3
LUBRICANT . . . . . . . . . . . . . . . . . . . .33-3
SPECIAL TOOLS . . . . . . . . . . . . . . . .33-4
ON-VEHICLE SERVICE . . . . . . . . . . .33-5
FRONT WHEEL ALIGNMENT CHECK
AND ADJUSTMENT . . . . . . . . . . . . . . . . . . 33-5
LOWER ARM BALL JOINT AXIAL PLAY
CHECK . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33-6
LOWER ARM BALL JOINT COVER
CHECK . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33-6
STRUT ASSEMBLY . . . . . . . . . . . . . .33-7
REMOVAL AND INSTALLATION . . . . . . . . 33-7
INSPECTION . . . . . . . . . . . . . . . . . . . . . . . . 33-7
DISASSEMBLY AND REASSEMBLY . . . . . 33-8
INSPECTION . . . . . . . . . . . . . . . . . . . . . . . . 33-10
LOWER ARM . . . . . . . . . . . . . . . . . . .33-11
REMOVAL AND INSTALLATION . . . . . . . . 33-11
INSPECTION . . . . . . . . . . . . . . . . . . . . . . . . 33-12
LOWER ARM BALL JOINT COVER
REPLACEMENT . . . . . . . . . . . . . . . . . . . . . 33-12
LOWER ARM BUSHING (REAR)
REPLACEMENT . . . . . . . . . . . . . . . . . . . . . 33-13
STABILIZER BAR* . . . . . . . . . . . . . . .33-14
REMOVAL AND INSTALLATION . . . . . . . . 33-14
INSPECTION . . . . . . . . . . . . . . . . . . . . . . . . 33-17
WARNINGS REGARDING SERVICING OF SUPPLEMENTAL RESTRAINT SYSTEM (SRS) EQUIPPED VEHICLES
WARNING
•Improper service or maintenance of any component of the SRS, or any SRS-related component, can lead to
personal injury or death to service personnel (from inadvertent firing of the air bag) or to the driver and
paassenger (from rendering the SRS inoperative).
•Service or maintenance of any SRS component or SRS-related component must be performed only at an
authorized MITSUBISHI dealer.
•MITSUBISHI dealer personnel must thoroughly review this manual, and especially its GROUP 52B - Supplemental
Restraint System (SRS) before beginning any service or maintenance of any component of the SRS or any
SRS-related component.
NOTE
The SRS includes the following components: SRS air bag control unit, SRS warning light, front impact sensors, air bag module,
clock spring, and interconnecting wiring. Other SRS-related components (that may have to be removed/installed in connection
with SRS service or maintenance) are indicated in the table of contents by an asterisk (*).

37-1
GROUP 37
POWER STEERING
CONTENTS
GENERAL INFORMATION . . . . . . . .37-3
SERVICE SPECIFICATIONS . . . . . . .37-6
LUBRICANTS . . . . . . . . . . . . . . . . . .37-7
SEALANTS . . . . . . . . . . . . . . . . . . . .37-7
SPECIAL TOOLS . . . . . . . . . . . . . . . .37-8
ON-VEHICLE SERVICE . . . . . . . . . . .37-11
STEERING WHEEL FREE PLAY
CHECK . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37-11
STEERING ANGLE CHECK . . . . . . . . . . . . 37-11
TIE ROD END BALL JOINT TURNING
TORQUE CHECK . . . . . . . . . . . . . . . . . . . . 37-12
STATIONARY STEERING EFFORT
CHECK . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37-12
STEERING WHEEL RETURN TO
CENTRE CHECK . . . . . . . . . . . . . . . . . . . . 37-13DRIVE BELT TENSION CHECK . . . . . . . . . 37-13
FLUID LEVEL CHECK . . . . . . . . . . . . . . . . 37-13
FLUID REPLACEMENT . . . . . . . . . . . . . . . 37-13
POWER STEERING SYSTEM AIR
BLEEDING . . . . . . . . . . . . . . . . . . . . . . . . . 37-13
OIL PUMP PRESSURE TEST . . . . . . . . . . 37-14
POWER STEERING PRESSURE
SWITCH CHECK . . . . . . . . . . . . . . . . . . . . . 37-15
TIE ROD END BALL JOINT DUST COVER
CHECK . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37-15
STEERING COLUMN SHAFT
ASSEMBLY SHOCK ABSORBING
MECHANISM CHECK . . . . . . . . . . . . . . . . . 37-15
STEERING WHEEL* . . . . . . . . . . . . . .37-17
REMOVAL AND INSTALLATION
. . . . . . . . . . . . . . . . . . . . . . . 37-17
REMOVAL AND INSTALLATION
. . . . . . . . . . . . . . . . . . . . . . . . . . 37-19
Continued on next page
WARNINGS REGARDING SERVICING OF SUPPLEMENTAL RESTRAINT SYSTEM (SRS) EQUIPPED VEHICLES
WARNING
•Improper service or maintenance of any component of the SRS, or any SRS-related component, can lead to
personal injury or death to service personnel (from inadvertent firing of the air bag) or to the driver and
paassenger (from rendering the SRS inoperative).
•Service or maintenance of any SRS component or SRS-related component must be performed only at an
authorized MITSUBISHI dealer.
•MITSUBISHI dealer personnel must thoroughly review this manual, and especially its GROUP 52B - Supplemental
Restraint System (SRS) before beginning any service or maintenance of any component of the SRS or any
SRS-related component.
NOTE
The SRS includes the following components: SRS air bag control unit, SRS warning light, front impact sensors, air bag module,
clock spring, and interconnecting wiring. Other SRS-related components (that may have to be removed/installed in connection
with SRS service or maintenance) are indicated in the table of contents by an asterisk (*).

52-1
GROUP 52
INTERIOR AND
SUPPLEMENTAL
RESTRAINT
SYSTEM(SRS)
CONTENTS
INTERIOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .52A
SUPPLEMENTAL RESTRAINT SYSTEM (SRS) . . . . . . . . . . . .52B

54A-1
GROUP 54A
CHASSIS
ELECTRICAL
CONTENTS
BATTERY. . . . . . . . . . . . . . . . . .
54A-4
SERVICE SPECIFICATIONS. . . . .
54A-4
ON-VEHICLE SERVICE. . . . . . . . .54A-4
FLUID LEVEL AND SPECIFIC
GRAVITY CHECK . . . . . . . . . . . . . . . . . 54A-4
CHARGING . . . . . . . . . . . . . . . . . . . . . . 54A-4
BATTERY TEST . . . . . . . . . . . . . . . . . . 54A-5
IGNITION SWITCH* . . . . . . . . . .54A-6
GENERAL INFORMATION . . . . . .
54A-6
SPECIAL TOOLS. . . . . . . . . . . . . .54A-8
TROUBLESHOOTING . . . . . . . . . .54A-9
IGNITION KEY REMINDER BUZZER AND
DOOR LOCK PREVENTION FUNCTION
TROUBLESHOOTING . . . . . . . . . . . . . . 54A-9
IMMOBILIZER SYSTEM
TROUBLESHOOTING . . . . . . . . . .
54A-9
DIAGNOSIS CODE CHART . . . . . . . . . . 54A-9
DIAGNOSTIC TROUBLE CODE
PROCEDURES . . . . . . . . . . . . . . . .
54A-10
SYMPTOM CHART. . . . . . . . . . . . .54A-11
SYMPTOM PROCEDURES . . . . . .54A-12
DATA LIST REFERENCE TABLE .54A-19
CHECK IMMOBILIZER-ECU . . . . .54A-19
ON-VEHICLE SERVICE . . . . . . . . .54A-20
HOW TO REGISTER ENCRYPTED
CODE . . . . . . . . . . . . . . . . . . . . . . . . . . . 54A-20
IGNITION SWITCH . . . . . . . . . . . . . . . . 54A-27
REMOVAL AND INSTALLATION . . . . . . 54A-27
INSPECTION . . . . . . . . . . . . . . . . . . . . . 54A-28
Continued on next page
WARNINGS REGARDING SERVICING OF SUPPLEMENTAL RESTRAINT SYSTEM (SRS) EQUIPPED VEHICLES
WARNING
•Improper service or maintenance of any component of the SRS, or any SRS-related component, can lead to
personal injury or death to service personnel (from inadvertent firing of the air bag) or to the driver and
paassenger (from rendering the SRS inoperative).
•Service or maintenance of any SRS component or SRS-related component must be performed only at an
authorized MITSUBISHI dealer.
•MITSUBISHI dealer personnel must thoroughly review this manual, and especially its GROUP 52B - Supplemental
Restraint System (SRS) before beginning any service or maintenance of any component of the SRS or any
SRS-related component.
NOTE
The SRS includes the following components: SRS air bag control unit, SRS warning light, front impact sensors, air bag module,
clock spring, and interconnecting wiring. Other SRS-related components (that may have to be removed/installed in connection
with SRS service or maintenance) are indicated in the table of contents by an asterisk (*).

90-3
CENTRAL DOOR LOCKING SYSTEM
ENTRY> . . . . . . . . . . . . . . . . . . . . . . .90-105
CENTRAL DOOR LOCKING SYSTEM
ENTRY> . . . . . . . . . . . . . . . . . . . . . . .90-108
HEATER . . . . . . . . . . . . . . . .90-111
HEATER . . . . . . . . . . . . . . . .90-113
MANUAL AIR CONDITIONER
. . . . . . . . . . . . . . . . . . . . . . . .90-115
MANUAL AIR CONDITIONER
. . . . . . . . . . . . . . . . . . . . . . . .90-117
WINDSHIELD WIPER AND WASHER
. . . . . . . . . . . . . . . . . . . . . . . .90-119
WINDSHIELD WIPER AND WASHER
RHD> . . . . . . . . . . . . . . . . . . . . . . . . .90-121
REAR WIPER AND WASHER
. . . . . . . . . . . . . . . . . . . . . . . .90-123
REAR WIPER AND WASHER
. . . . . . . . . . . . . . . . . . . . . . . .90-125
REAR WINDOW DEFOGGER AND
DOOR MIRROR HEATER . . .90-127
REAR WINDOW DEFOGGER AND
DOOR MIRROR HEATER . . .90-128
REMOTE CONTROLLED MIRROR
. . . . . . . . . . . . . . . . . . . . . . . .90-129REMOTE CONTROLLED MIRROR
. . . . . . . . . . . . . . . . . . . . . . . . .90-130
HEADLAMP WASHER . . . . . . . . . . . .90-131
SPARE CONNECTOR (FOR AUDIO)
. . . . . . . . . . . . . . . . . . . . . . . . .90-132
SPARE CONNECTOR (FOR AUDIO)
. . . . . . . . . . . . . . . . . . . . . . . . .90-133
CLOCK . . . . . . . . . . . . . . . . . . . . . . . .90-134
CIGARETTE LIGHTER AND ASHTRAY
ILLUMINATION LAMP . . . . . . . . . . . .90-135
ACCESSORY SOCKET . . . . . . . . . . .90-136
IMMOBILIZER SYSTEM . . . .90-137
IMMOBILIZER SYSTEM . . . .90-138
ABS . . . . . . . . . . . . . . . . . . . .90-139
ABS . . . . . . . . . . . . . . . . . . . .90-141
HEATED SEAT . . . . . . . . . . . . . . . . . .90-143
RHEOSTAT . . . . . . . . . . . . . .90-144
RHEOSTAT . . . . . . . . . . . . . .90-145
SUPPLEMENTAL RESTRAINT SYSTEM
(SRS) . . . . . . . . . . . . . . . . . . .90-146
SUPPLEMENTAL RESTRAINT SYSTEM
(SRS) . . . . . . . . . . . . . . . . . . .90-148
SPARE CONNECTOR (FOR FRONT
FOG LAMP) . . . . . . . . . . . . . . . . . . . .90-150

J/C
CIRCUIT DIAGRAMS90-7
J/C (CONTINUED)
J/C (CONTINUED)
FRONT FOG
LAMP
·FRONT
FOG LAMP·FRONT FOG
LAMP
REAR FOG
LAMP
·REAR FOG
LAMP·REAR FOG
LAMP
HEATED
SEAT
HEATED
SEATIMMOBILIZER
SYSTEM·CLOCK·HEATER TURN-SIGNAL
LAMP AND
HAZARD
WARNING LAMP·TURN-SIGNAL
LAMP AND HAZARD
WARNING LAMP
TURN-SIGNAL
LAMP AND
HAZARD
WARNING LAMP ·MANUAL AIR
CONDITIONER
·HEATER
·MANUAL AIR
CONDITIONER ·HEADLAMP·HEADLAMP
·HEADLAMP
WASHER
ACCESSORY
SOCKET·CENTRAL
DOOR LOCKING
SYSTEM
·POWER WINDOWS
·REAR WIPER
AND WASHER
·ROOM LAMP AND
LUGGAGE
COMPARTMENT
LAMP·ROOM LAMP,
PERSONAL LAMP
AND LUGGAGE
ROOM LAMP
·TAIL LAMP,
POSITION LAMP,
LICENCE PLATE
LAMP AND LIGHTING
MONITOR BUZZER
·WINDSHIELD WIPER
AND WASHER
HEADLAMP
LEVELLING
SYSTEM
·INVECS-II 4A/T
·METER AND
GAUGECIGARETTE
LIGHTER AND
ASHTRAY
ILLUMINATION
LAMP
SPARE
CONNECTOR
(FOR AUDIO)·REAR WINDOW
DEFOGGER AND
DOOR MIRROR
HEATERRHEOSTAT
·FRONT FOG
LAMP
·TURN-SIGNAL
LAMP AND HAZARD
WARNING LAMP ·HEADLAMP
·HEADLAMP
WASHER ·CENTRAL
DOOR LOCKING
SYSTEM
·POWER WINDOWS
·REAR WIPER
AND WASHER
·ROOM LAMP AND
LUGGAGE
COMPARTMENT
LAMP·ROOM LAMP,
PERSONAL LAMP
AND LUGGAGE
ROOM LAMP
·TAIL LAMP,
POSITION LAMP,
LICENCE PLATE
LAMP AND LIGHTING
MONITOR BUZZER
·WINDSHIELD WIPER
AND WASHER
J/C (6)DIAGNOSIS
CONNECTOR
DIAGNOSIS
CONNECTOR SUPPLEMENTAL
RESTRAINT
SYSTEM (SRS)ABS
·ENGINE
CONTROL
SYSTEM
·IMMOBILIZER
SYSTEM
·INVECS-II
4A/T
·FRONT FOG
LAMP·FRONT FOG
LAMP
FRONT FOG
LAMP
·TURN-SIGNAL
LAMP AND HAZARD
WARNING LAMP ·HEADLAMP
WASHER·ROOM LAMP AND
LUGGAGE
COMPARTMENT
LAMP
·ROOM LAMP,
PERSONAL LAMP
AND LUGGAGE
ROOM LAMP
·TAIL LAMP,
POSITION LAMP,
LICENCE PLATE
LAMP AND LIGHTING
MONITOR BUZZER
·WINDSHIELD WIPER
AND WASHER·WINDSHIELD
WIPER AND
WASHER
WINDSHIELD
WIPER AND
WASHER
DIAGNOSIS
CONNECTOR·METER AND
GAUGE
·METER AND
GAUGEMETER AND
GAUGESPARE
CONNECTOR
(FOR AUDIO)
SPARE
CONNECTOR
(FOR FRONT
FOG LAMP)·SPARE
CONNECTOR
(FOR FRONT
FOG LAMP) CLOCK(FUSE )
23
(FUSE )2
RELAY
BOX
·REAR FOG
LAMP
·REAR WIPER AND
WASHER ·ABS
·BRAKE
WARNING LAMP
·CHARGING
SYSTEM
·ENGINE
CONTROL
SYSTEM
·FUEL WARNING
LAMP
·INVECS-II
4A/T
·SUPPLEMENTAL
RESTRAINT
SYSTEM (SRS) ·OIL PRESSURE
WARNING LAMPJ/B
(FUSE )
11J/B ACCESSORY
SOCKET
REMOTE
CONTROLLED
MIRROR
J/C (4)
ABS
ABSENGINE
CONTROL
SYSTEM
ENGINE
CONTROL
SYSTEM·ENGINE
CONTROL
SYSTEM
·ENGINE
CONTROL
SYSTEMMETER AND
GAUGE
(FUSE )10RELAY
BOX
(FUSE )
8RELAY
BOX INVECS-II
4A/T
IMMOBILIZER
SYSTEM·COOLING
SYSTEM
·METER AND
GAUGE·IGNITION
SYSTEM ·ENGINE
CONTROL
SYSTEM
·METER AND
GAUGE·IGNITION
SYSTEM