Page 776 of 1500
AUTO A/C DIAGNOSIS
HEATER, AIR CONDITIONING AND VENTILATION55-75
INSPECTION PROCEDURE 4: When the A/C is Operating, Temperature Inside the Passenger
Compartment does not Decrease (Cool Air is not Emitted).
.
TECHNICAL DESCRIPTION (COMMENT)
If cool air is not distributed when the A/C switch is on,
the A/C compressor relay system may be defective.
.
TROUBLESHOOTING HINTS
Improper amount of refrigerant
Malfunction of the air thermo sensor
Malfunction of the ambient air temperature sen-
sor
Malfunction of the A/C pressure sensor
Malfunction of the A/C compressor relay
Malfunction of the A/C refrigerant temperature
switch
Malfunction of the air conditioning compressor
clutch
Malfunction of the A/C-ECU
Malfunction of the ECU
Damaged harness wires or connectors
Refer to component locations GROUP-70
Refer to configuration diagrams GROUP-80
Refer to circuit diagrams GROUP-90
DIAGNOSIS
Required Special Tools:
MB991223: Harness Set
: Scan Tool (MUT-III Sub Assembly)
Page 788 of 1500

AUTO A/C DIAGNOSIS
HEATER, AIR CONDITIONING AND VENTILATION55-87
STEP 18. Check the air conditioning compressor clutch
operation.
Connect the compressor connector terminal to the battery posi-
tive (+) terminal and ground the battery’s negative (-) terminal
to the compressor unit. At that time, the air conditioning com-
pressor clutch should make a definite operating sound.
Q: Can the sound (click) of the air conditioning
compressor clutch operation be heard?
YES : Go to Step 19.
NO : Replace the compressor magnet clutch. Check that
the air conditioning works normally.
STEP 19. Check the air thermo sensor.
Measure the resistance between connector terminals 1 and 2
under at least two different temperatures. The resistance val-
ues should generally match those in the graph.
NOTE: The temperature at the check should not exceed the
range in the graph.
Q: Is the air thermo sensor in good condition?
YES : Go to Step 20.
NO : Replace the air thermo sensor. Check that the air
conditioning works normally.
STEP 20. Check the ambient air temperature sensor.
Measure the resistance between the sensor terminals under at
least two temperatures. The resistance values should meet the
values shown.
NOTE: The temperature should be within the shown range.
Q: Is the ambient air temperature sensor in good
condition?
YES : Go to Step 22.
NO : Replace the ambient air temperature sensor. Check
that the air conditioning works normally.
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AUTO A/C DIAGNOSIS
HEATER, AIR CONDITIONING AND VENTILATION55-88
STEP 21. Check the A/C pressure sensor operation.
(1) Assemble a gauge manifold on the high pressure service
valve.
(2) Disconnect the A/C pressure sensor connector and connect
special tool test harness MB991658 as shown in the
illustration.
(3) Turn ON the engine and then turn ON the air conditioner
switch.
(4) At this time, check to see that the voltage of A/C pressure
sensor terminal No. 2 reflects the specifications of the
figure.
NOTE: The allowance shall be defined as
5%.
Q: Is the A/C pressure sensor operating properly?
YES : Go to Step 22.
NO : Replace the A/C pressure sensor. Check that the air
conditioning works normally.
STEP 22. Check the refrigerant level.
Use the refrigerant recovery station to remove all of the refrig-
erant, and then calculate the amount of the refrigerant and
charge it.
Q: Is the refrigerant level correct?
YES : Go to Step 23.
NO : Correct the refrigerant level (Refer to On-vehicle
Service P.55-144). Check that the air conditioning
works normally.
STEP 23. Replace the A/C-ECU.
Q: Does the A/C operate normally?
YES : The procedure is complete.
NO : Replace the powertrain control module. Check that
the air conditioning works normally.
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AUTO A/C DIAGNOSIS
HEATER, AIR CONDITIONING AND VENTILATION55-104
INSPECTION PROCEDURE 7: The A/C Indicator Flashes.
.
TECHNICAL DESCRIPTION (COMMENT)
If the A/C indicator flashes, inadequate refrigerant
quantity, the ambient air temperature sensor circuit
or the A/C pressure sensor circuit is suspected.
.
TROUBLESHOOTING HINTS
Malfunction of the A/C pressure sensor
Malfunction of the ambient air temperature sen-
sor
Malfunction of the A/C-ECU
Refer to component locations GROUP-70
Refer to configuration diagrams GROUP-80
Refer to circuit diagrams GROUP-90
DIAGNOSIS
Required Special Tools:
MB991223: Test Harness Set
: Scan Tool (MUT-III Sub Assembly)
MB991824: Vehicle Communication Interface (V.C.I.)
MB991827: MUT-III USB Cable
MB991910: MUT-III Main Harness A (Vehicles with CAN
communication system)
STEP 1. Using scan tool , read the diagnostic trouble code.
Check if an A/C-ECU DTC is set.
(1) Connect scan tool to the data link connector.
(2) Turn the ignition switch to the "ON" position.
(3) Check if the DTC is set.
(4) Turn the ignition switch to the "LOCK" (OFF) position.
Q: Is the check result satisfactory?
YES : Go to Step 2.
NO : Refer to DIAGNOSTIC TROUBLE CODE CHART
P.55-9.
Page 806 of 1500
AUTO A/C DIAGNOSIS
HEATER, AIR CONDITIONING AND VENTILATION55-105
STEP 2. Using scan tool , check data list item 61: A/C
pressure sensor.
To prevent damage to scan tool , always turn the ignition
switch to the "LOCK" (OFF) position before connecting or
disconnecting scan tool .
(1) Connect scan tool to the data link connector.
(2) Assemble a manifold gauge onto the high pressure service
valve.
(3) Turn ON the engine and then turn ON the air conditioner
switch.
(4) Set scan tool to the data reading mode for item 61: A/C
pressure sensor.
Check that the refrigerant pressure matches the dis-
played value on the scan tool.
(5) Turn the ignition switch to the "LOCK" (OFF) position.
Q: Is the sensor within the specified range?
YES : Go to Step 7.
NO : Go to Step 3.
Page 807 of 1500
AUTO A/C DIAGNOSIS
HEATER, AIR CONDITIONING AND VENTILATION55-106
STEP 3. Check A/C pressure sensor connector A-30 for
loose, corroded or damaged terminals, or terminals
pushed back in the connector.
Q: Is A/C pressure sensor connector A-30 in good
condition?
YES : Go to Step 4.
NO : Repair or replace the connector. Refer to GROUP
00E, Harness Connector Inspection P.00E-2. Check
that the air conditioning works normally.
Page 808 of 1500
AUTO A/C DIAGNOSIS
HEATER, AIR CONDITIONING AND VENTILATION55-107
STEP 4. Check the A/C pressure sensor.
(1) Assemble a gauge manifold on the high pressure service
valve.
(2) Disconnect the A/C pressure sensor connector and connect
special tool test harness MB991658 as shown in the
illustration.
(3) Turn ON the engine and then turn ON the air conditioner
switch.
(4) At this time, check to see that the voltage of A/C pressure
sensor terminal No. 2 reflects the specifications of the
figure.
NOTE: The allowance shall be defined as
5%.
Q: Is the A/C pressure sensor in good condition?
YES : Go to Step 5.
NO : Replace the A/C pressure sensor. Check that the air
conditioning works normally.
Page 810 of 1500
AUTO A/C DIAGNOSIS
HEATER, AIR CONDITIONING AND VENTILATION55-109
STEP 6. Check the wiring harness between A/C-ECU
connector C-15 (terminal 12), C-16 (terminals 34 and 26)
and A/C pressure sensor connector A-30 (terminals 3, 1
and 2).
Q: Is the wiring harness between A/C-ECU connector C-15
(terminal 12), C-16 (terminals 34 and 26) and A/C
pressure sensor connector A-30 (terminals 3, 1 and 2) in
good condition?
YES : Repair the A/C-ECU. Check that the air conditioning
works normally.
NO : Repair the wiring harness. Check that the air
conditioning works normally.
STEP 7. Check the refrigerant level.
Use the refrigerant recovery station to remove all of the refrig-
erant, and then calculate the amount of the refrigerant and
charge it.
Q: Is the refrigerant level correct?
YES : Replace the A/C-ECU.Check that the air conditioning
works normally.
NO : Correct the refrigerant level (Refer to On-vehicle
ServiceP.55-144). Check that the air conditioning
works normally.