2005 MITSUBISHI 380 service

MARK
EXTERIOR51-26
INSTALLATION SERVICE POINT
.
>>A<< MARK INSTALLATION
1. Installation position
Attach the correct grade mark to the position shown in the
illustration. ie (380/380LS/380VRX/380GT).
2. Installation procedure
(1) Use 3M
AAD Part number 8906 or equivalent to clean
the mark installation surfaces on the body.
When attaching the mark, the ambient temperature should
be 20
38C (60 100F) and the air should be completely
free of dust. If the ambient temperature is lower than 20
C
(60
F), the mark and the place on the vehicle body where
the mark is to be attached should be heated to 20
38C
(60
100F).
(2) Peel off the protection sheet on the back of the mark to
affix it in position.

DOOR MIRROR
EXTERIOR51-29
REMOVAL SERVICE POINT
.
<> POWER WINDOW SWITCH PANEL
ASSEMBLY REMOVAL
Insert special tool MB990874 as shown to remove the power
window switch panel assembly.
INSPECTIONM1511006500305
ELECTRIC REMOTE CONTROL MIRROR
OPERATION CHECK
Check that the mirror moves as described in the table when
each terminal is connected to the battery.
REMOTE CONTROLLED MIRROR
REMOVAL STEPS
FRONT DOOR TRIM (REFER TO
GROUP 52A, DOOR TRIMS
P.52A-14).
1. DOOR MIRROR COVER
2. REMOTE CONTROLLED MIRROR
ASSEMBLYREMOTE CONTROLLED MIRROR
SWITCH REMOVAL STEPS<>3. POWER WINDOW SWITCH PANEL
ASSEMBLY
4. REMOTE CONTROLLED MIRROR
SWITCH
BATTERY CONNECTION DIRECTION
OPERATION
Connect terminal 6 to the negative
battery terminal.
Connect terminal 4 to the positive battery
terminal.Up
Connect terminal 6 to the positive battery
terminal.
Connect terminal 4 to the negative
battery terminal.Down
Connect terminal 6 to the negative
battery terminal.
Connect terminal 5 to the positive battery
terminal.Right
Connect terminal 6 to the positive battery
terminal.
Connect terminal 5 to the negative
battery terminal.Left

SPECIFICATIONS
EXTERIOR51-31
SPECIFICATIONS
FASTENER TIGHTENING SPECIFICATIONSM1511015300279
SERVICE SPECIFICATIONSM1511000300358
ADHESIVEM1511000500448
ITEM SPECIFICATION
Front bumper
License plate screw 0.9
0.1 Nm (8 1 in-lb)
Windshield wiper and washer
Wiper arm and blade assembly nut 37
3.0 Nm (27 1 ft-lb)
Wiper link assembly to Body bolt 8.0
2.0 Nm
Wiper motor to link assembly screw 7.5
1.0 Nm (66 13 in-lb)
Washer tank bolt 12
1.0 Nm (102 15 in-lb)
Door mirror
Remote controlled mirror assembly bolt 5.0
1.0 Nm (44 9 in-lb)
ITEM STANDARD VALUE
Windshield wiper blade (RH) park position 38
5 mm (1.50 0.20 inches)
Windshield wiper blade (LH) park position 38
5 mm (1.50 0.20 inches)
ITEM SPECIFICATION
Door side protector molding Adhesive tape: Double-sided tape
8.0 mm (0.32 inch) width and 1.2 mm (0.05 inch)
thickness
Roof drip molding Adhesive tape: Double-sided tape
10.0 mm (0.39 inch) width and 1.52 mm (0.06 inch)
thickness

42-1
GROUP 42
BODY
CONTENTS
HOOD . . . . . . . . . . . . . . . . . . . . .
42-4
BODY DIAGNOSIS . . . . . . . . . . . .
42-4
INTRODUCTION TO HOOD DIAGNOSIS42-4
HOOD DIAGNOSTIC TROUBLESHOOTING
STRATEGY . . . . . . . . . . . . . . . . . . . . . . 42-4
SYMPTOM CHART . . . . . . . . . . . . . . . . 42-4
SYMPTOM PROCEDURES . . . . . . . . . 42-4
ON-VEHICLE SERVICE. . . . . . . . .42-6
ADJUSTMENT OF CLEARANCE
AROUND HOOD . . . . . . . . . . . . . . . . . . 42-6
ALIGNMENT OF HOOD LATCH AND
STRIKER . . . . . . . . . . . . . . . . . . . . . . . . 42-6
ADJUSTMENT OF HOOD HEIGHT . . . 42-7
HOOD . . . . . . . . . . . . . . . . . . . . . . .42-8
REMOVAL AND INSTALLATION . . . . . 42-8
FENDER . . . . . . . . . . . . . . . . . . .42-10
REMOVAL AND INSTALLATION .
42-10
FUEL FILLER LID . . . . . . . . . . .42-11
REMOVAL AND INSTALLATION .
42-11
STRUT TOWER BAR . . . . . . . . 42-12
REMOVAL AND INSTALLATION .
42-12
WINDOW GLASS . . . . . . . . . . . 42-12
GENERAL . . . . . . . . . . . . . . . . . . . .
42-12
WINDOW GLASS DIAGNOSIS . . .42-14
INTRODUCTION TO WINDOW GLASS
DIAGNOSIS . . . . . . . . . . . . . . . . . . . . . . 42-14
WINDOW GLASS DIAGNOSTIC
TROUBLESHOOTING STRATEGY . . . . 42-14
WINDOW GLASS DIAGNOSTIC TROUBLE
SYMPTOM CHART . . . . . . . . . . . . . . . . 42-14
SYMPTOM PROCEDURES . . . . . . . . . . 42-14
SPECIAL TOOL . . . . . . . . . . . . . . .42-14
WINDSHIELD . . . . . . . . . . . . . . . . .42-15
REMOVAL AND INSTALLATION . . . . . . 42-15
REAR WINDOW GLASS . . . . . . . .42-20
REMOVAL AND INSTALLATION . . . . . . 42-20
Continued on next page

BODY42-2
DOOR . . . . . . . . . . . . . . . . . . . . . . . . .42-23
GENERAL DESCRIPTION . . . . . .
42-23
CENTRAL DOOR LOCKING SYSTEM
DIAGNOSIS . . . . . . . . . . . . . . . . . . . . . . 42-23
POWER WINDOW DIAGNOSIS . . . . . . 42-23
DOOR DIAGNOSIS . . . . . . . . . . . . . . . . 42-23
INTRODUCTION TO GLASS AND DOOR
DIAGNOSIS . . . . . . . . . . . . . . . . . . . . . . 42-23
GLASS AND DOOR DIAGNOSTIC
TROUBLESHOOTING STRATEGY . . . 42-23
SYMPTOM CHART . . . . . . . . . . . . . . . . 42-24
SYMPTOM PROCEDURES . . . . . . . . . 42-24
HOW TO LOCATE WIND NOISE . . . . . 42-27
SPECIAL TOOLS. . . . . . . . . . . . . .42-28
ON-VEHICLE SERVICE. . . . . . . . .42-30
DOOR FIT ADJUSTMENT. . . . . . . . . . . 42-30
DOOR WINDOW GLASS ADJUSTMENT42-31
GLASS SLIDING MECHANISM CHECK
AND ADJUSTMENT . . . . . . . . . . . . . . . 42-32
POWER WINDOW TIMER FUNCTION
CHECK . . . . . . . . . . . . . . . . . . . . . . . . . 42-32
POWER WINDOW OPERATING
CURRENT CHECK . . . . . . . . . . . . . . . . 42-33
POWER WINDOW RELAY CHECK . . . 42-33
CIRCUIT BREAKER (INCORPORATED IN
THE POWER WINDOW MOTOR)
INSPECTION . . . . . . . . . . . . . . . . . . . . . 42-34
POWER WINDOW CHECK . . . . . . . . . . 42-34
CENTRAL DOOR LOCKING SYSTEM
INSPECTION . . . . . . . . . . . . . . . . . . . . . 42-34
DOOR OUTSIDE HANDLE PLAY CHECK42-35
DOOR INSIDE HANDLE PLAY CHECK 42-35
DOOR ASSEMBLY . . . . . . . . . . . .42-37
REMOVAL AND INSTALLATION . . . . . 42-37
INSPECTION . . . . . . . . . . . . . . . . . . . . . 42-38
DOOR GLASS AND REGULATOR42-39
REMOVAL AND INSTALLATION . . . . . 42-39
INSPECTION . . . . . . . . . . . . . . . . . . . . . 42-43
DOOR HANDLE AND LATCH . . . .42-46
REMOVAL AND INSTALLATION . . . . . 42-46
INSPECTION . . . . . . . . . . . . . . . . . . . . . 42-49
WINDOW GLASS RUNCHANNEL
AND DOOR OPENING
WEATHERSTRIP . . . . . . . . . . . . . .
42-52
REMOVAL AND INSTALLATION . . . . . . 42-52
TRUNK LID. . . . . . . . . . . . . . . . 42-60
TRUNK LID DIAGNOSIS . . . . . . . .
42-60
INTRODUCTION TO TRUNK LID
DIAGNOSIS . . . . . . . . . . . . . . . . . . . . . . 42-60
TRUNK LID DIAGNOSTIC
TROUBLESHOOTING STRATEGY . . . . 42-60
SYMPTOM CHART . . . . . . . . . . . . . . . . 42-60
SYMPTOM PROCEDURES . . . . . . . . . . 42-60
ON-VEHICLE SERVICE . . . . . . . . .42-61
ADJUSTMENT OF CLEARANCE
AROUND TRUNK LID . . . . . . . . . . . . . . 42-61
TRUNK LID LATCH ADJUSTMENT. . . . 42-61
TRUNK LID HEIGHT ADJUSTMENT . . . 42-62
TRUNK LID . . . . . . . . . . . . . . . . . . .42-63
REMOVAL AND INSTALLATION . . . . . . 42-63
INSPECTION . . . . . . . . . . . . . . . . . . . . . 42-65
KEYLESS ENTRY SYSTEM 42-67
GENERAL DESCRIPTION . . . . . . .
42-67
KEYLESS ENTRY SYSTEM
DIAGNOSIS . . . . . . . . . . . . . . . . . .
42-68
SPECIAL TOOL . . . . . . . . . . . . . . .42-68
ON-VEHICLE SERVICE . . . . . . . . .42-69
TRANSMITTER BATTERY CHECK . . . . 42-69
HOW TO REPLACE THE TRANSMITTER
BATTERY . . . . . . . . . . . . . . . . . . . . . . . . 42-70
KEYLESS ENTRY SYSTEM INSPECTION42-71
KEYLESS ENTRY SYSTEM TIMER LOCK
FUNCTION INSPECTION . . . . . . . . . . . 42-71
ENABLING/DISABLING THE
ANSWERBACK FUNCTION . . . . . . . . . 42-72
HOW TO REGISTER SECRET CODE . 42-73
Continued on next page

42-3
SUNROOF ASSEMBLY . . . . . . . . . . .42-75
GENERAL DESCRIPTION . . . . . .
42-75
SUNROOF DIAGNOSIS . . . . . . . .42-75
SPECIAL TOOL . . . . . . . . . . . . . . .42-75
ON-VEHICLE SERVICE. . . . . . . . .42-75
WATER TEST . . . . . . . . . . . . . . . . . . . . 42-75
SUNROOF TIMER FUNCTION CHECK 42-76
SUNROOF FIT ADJUSTMENT . . . . . . . 42-76
SUNROOF CHECK . . . . . . . . . . . . . . . . 42-76
ROOF LID GLASS OPERATION
CURRENT CHECK . . . . . . . . . . . . . . . . 42-76
SUNROOF INITIALIZATION . . . . . . . . . 42-77
SUNROOF OPERATION CHECK . . . . . 42-77
SUNROOF ASSEMBLY. . . . . . . . .42-80
REMOVAL AND INSTALLATION . . . . . 42-80INSPECTION . . . . . . . . . . . . . . . . . . . . . 42-82
DISASSEMBLY AND ASSEMBLY . . . . . 42-83
LOOSE PANEL . . . . . . . . . . . . 42-84
REMOVAL AND INSTALLATION .
42-84
SPECIFICATIONS . . . . . . . . . . 42-86
FASTENER TIGHTENING
SPECIFICATIONS . . . . . . . . . . . . .
42-86
SERVICE SPECIFICATIONS . . . . .42-87
SEALANT AND ADHESIVES . . . . .42-87
COMPONENT IDENTIFICATIONS .42-88

HOOD
BODY42-6
ON-VEHICLE SERVICE
ADJUSTMENT OF CLEARANCE AROUND HOODM1421007200130
Detach the front deck garnish (Refer to GROUP 51, Windshield
Wiper P.51-17). Then loosen the hood hinge mounting nuts
and bolts as shown, and adjust the hood by moving it until the
clearance around it is even.
NOTE:
If the hood hinge mounting bolt washers are welded,
grind off the welding according to the procedure below before-
hand.
.
1. Remove the hood hinge (Refer P.42-8).
2. Use a chisel or grinder to release the hood hinge mounting
bolt washer, which is welded to the hood hinge.
3. On completion, paint the affected area with a suitable
touch-up brush to prevent corrosion.
4. Install the hood hinge (Refer P.42-8).
ALIGNMENT OF HOOD LATCH AND STRIKERM1421008500026
Note the routing of the hood release cable, and then loosen the
hood latch mounting bolts. Then align the latch with the striker
by moving the hood latch. After alignment, ensure that the hood
can be locked and unlocked correctly.

HOOD
BODY42-9
REMOVAL SERVICE POINT
.
<> HOOD LOCK RELEASE CABLE REMOVAL
Release the grommet as shown, and pull out the hood lock
release cable in the arrow direction (passenger compartment
side).
NOTE: If you attempt to pull out the hood lock release cable in
the opposite direction, the end of the hood lock release cable
will engage the grommet and prevent cable removal.
REMOVAL
1. HOOD DAMPER
HOOD LATCH AND HOOD LOCK
RELEASE CABLE REMOVAL
STEPS
RADIATOR GRILLE (REFER TO
GROUP 51, RADIATOR GRILLE
P.51-6).
4. HOOD LATCH
SPLASH SHIELD (REFER TO
P.42-10).
FRONT BUMPER ASSEMBLY
(REFER TO GROUP 51, FRONT
BUMPER P.51-2).
HEADLIGHT ASSEMBLY
(REFER TO GROUP 54A,
HEADLIGHT AND FRONT
COMBINATION LIGHT P.54A-153).
FRONT END STRUCTURE BAR
(REFER TO P.42-84).5. HOOD LOCK RELEASE HANDLE
<>6. HOOD LOCK RELEASE CABLE
HOOD AND HOOD HINGE
REMOVAL STEPS
7. HOOD INSULATOR
8. HOOD WEATHERSTRIP
WINDSHIELD WASHER HOSE,
WINDSHIELD WASHER NOZZLE
(REFER TO GROUP 51,
WINDSHIELD WASHER P.51-23).
9. HOOD
10. GAS STRUTS
FRONT DECK GARNISH (REFER
TO GROUP 51, WINDSHIELD
WIPER P.51-17).
11. HOOD HINGEHOOD LATCH AND HOOD LOCK
RELEASE CABLE REMOVAL
STEPS (Continued)