2005 MITSUBISHI 380 service

51-1
GROUP 51
EXTERIOR
CONTENTS
FRONT BUMPER ASSEMBLY . . . . .51-2
REMOVAL AND INSTALLATION . . . . . . . . 51-2
DISASSEMBLY AND ASSEMBLY . . . . . . . 51-3
REAR BUMPER ASSEMBLY . . . . . .51-5
REMOVAL AND INSTALLATION . . . . . . . . 51-5
RADIATOR GRILLE. . . . . . . . . . . . . .51-6
REMOVAL AND INSTALLATION . . . . . . . . 51-6
GARNISHES AND MOLDINGS . . . . .51-7
SPECIAL TOOLS . . . . . . . . . . . . . . . . . . . . 51-7
MOLDINGS . . . . . . . . . . . . . . . . . . . . . . . . . 51-8
REMOVAL AND INSTALLATION . . . . . . . . 51-8
REAR SPOILER . . . . . . . . . . . . . . . . .51-11
REMOVAL AND INSTALLATION . . . . . . . . 51-11
MUD GUARD . . . . . . . . . . . . . . . . . . .51-12
REMOVAL AND INSTALLATION . . . . . . . . 51-12
UNDER COVER . . . . . . . . . . . . . . . . .51-13
REMOVAL AND INSTALLATION . . . . . . . . 51-13
WINDSHIELD WIPER AND WASHER51-14
GENERAL DESCRIPTION . . . . . . . . . . . . . 51-14
WINDSHIELD WIPER AND WASHER DIAGNOSIS . . . . . . . . . . . . . . . . . . . . . . . . . 51-14
SPECIAL TOOLS . . . . . . . . . . . . . . . . . . . . 51-15
ON-VEHICLE SERVICE . . . . . . . . . . . . . . . 51-15
WINDSHIELD INTERMITTENT WIPER
VOLUME CHECK . . . . . . . . . . . . . . . . . . . . 51-15
WINDSHIELD WASHER FLUID EJECTION
CHECK . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51-16
WINDSHIELD WIPER . . . . . . . . . . . . . . . . . 51-17
REMOVAL AND INSTALLATION . . . . . . . . 51-17
INSPECTION. . . . . . . . . . . . . . . . . . . . . . . . 51-20
WINDSHIELD WASHER . . . . . . . . . . . . . . . 51-23
REMOVAL AND INSTALLATION . . . . . . . . 51-23
INSPECTION. . . . . . . . . . . . . . . . . . . . . . . . 51-24
MARK . . . . . . . . . . . . . . . . . . . . . . . . .51-25
REMOVAL AND INSTALLATION . . . . . . . . 51-25
DOOR MIRROR . . . . . . . . . . . . . . . . .51-27
GENERAL DESCRIPTION . . . . . . . . . . . . . 51-27
DOOR MIRROR . . . . . . . . . . . . . . . . . . . . . 51-28
REMOVAL AND INSTALLATION . . . . . . . . 51-28
INSPECTION. . . . . . . . . . . . . . . . . . . . . . . . 51-29
SPECIFICATIONS . . . . . . . . . . . . . . .51-31
FASTENER TIGHTENING SPECIFICATIONS51-31
SERVICE SPECIFICATIONS . . . . . . . . . . . 51-31
ADHESIVE . . . . . . . . . . . . . . . . . . . . . . . . . 51-31

FRONT BUMPER ASSEMBLY
EXTERIOR51-3
DISASSEMBLY AND ASSEMBLYM1511001600493
REMOVAL SERVICE POINTS
.
<> LOWER GRILLE ASSEMBLY REMOVAL
1. Ensure that the front bumper surface around grille is clean
and free of any foreign material to prevent damaging paint
surface during grille removal.
2. Remove the attaching scrivets from bumper. The 380 and
380LS models grille lower is attached by scrivets only. For
VRX and GT models use step 3 in removal process.
DISASSEMBLY STEPS
1. GRILLE, RADIATOR (REFER TO
GROUP 51 P.51-6
2. FRONT BUMPER FACE3. FOG LAMP OR COVER (REFER TO
GROUP 54A P.54A-159
4. GRILLE, LOWER ASSEMBLY DISASSEMBLY STEPS (Continued)

RADIATOR GRILLE
EXTERIOR51-6
RADIATOR GRILLE
REMOVAL AND INSTALLATIONM1511002900237
Required Special Tools:
MB990784: Ornament Remover
REMOVAL SERVICE POINTS
.
<> RADIATOR GRILLE ASSEMBLY REMOVAL
Ensure that the front bumper surface around grille is clean and
free of any foreign material to prevent damaging paint surface
during grille removal.
REMOVAL STEPS
<>
1. RADIATOR GRILLE
2. SCRIVETS
3. FRONT THREE-DIAMOND MARK
(REFER TO P.51-25

GARNISHES AND MOLDINGS
EXTERIOR51-7
1. Open the engine hood and remove the 6 attaching scrivets
from the top edge of grille.
2. Using Special Tool MB990784 or similar. Insert the tool
between the top surface of the bumper and lower edge of
the grille at each clipping point and release grille lower side.
3. Carefully remove the grille from bumper and avoid any paint
damage.
GARNISHES AND MOLDINGS
SPECIAL TOOLSM1511000601158
TOOL TOOL NUMBER AND
NAMESUPERSESSION APPLICATION
MB990784 Ornament
removerGeneral service tool Side protector molding
Roof drip molding

GARNISHES AND MOLDINGS
EXTERIOR51-9
ADHESIVE TAPE POSITION
REMOVAL SERVICE POINTS
.
<> SIDE PROTECTOR MOLDING/ROOF DRIP
MOLDING REMOVAL
Gently lift and remove the side protector molding/roof drip
molding. If there is any double-sided tape remaining on the side
protector molding, remove according to the following instruc-
tions.

1. Attach protection tape all the way along the edges of the
double-sided tape which is still adhering to the body.

GARNISHES AND MOLDINGS
EXTERIOR51-10
2. Scrape off the double-sided tape with a resin spatula as
much as possible.
3. Peel off the protection tape.
4. Use a shop towel moistened with 3M
AAD Part number
8906 or equivalent to wipe the body.
. MOLDING/ROOF DRIP MOLDING and adhere double-sided
tape (when re-using SIDE PROTECTOR MOLDING/ROOF
DRIP MOLDING)>
1. Scrape off the double-sided tape on the side protector
molding with a resin spatula as much as possible.
2. Use a shop towel moistened with 3M
AAD Part number
8906 or equivalent to wipe the side protector molding
surface.
3. Remove only a small portion of the residual adhesive.
4. Apply primer to adherence area of the side protector
molding, then adhere the double-sided tape as specified on
the side protector molding (Refer to double-sided tape
adherence location ).
INSTALLATION SERVICE POINT
.
>>A<< SIDE PROTECTOR MOLDING/ROOF DRIP
MOLDING INSTALLATION.
1. Tear off the double-sided tape backing paper.
NOTE: If you attach the adhesive tape to the edge of the
backing paper, it will be easy to tear off.
2. Install the side protector molding/roof drip molding.
NOTE: If the double-sided tape is difficult to affix in cold tem-
perature, etc., warm the bonding surfaces of the body and
side protector molding to about 40
60C (104 140F)
before affixing the tape.
3. Firmly press in the side protector molding.

WINDSHIELD WIPER AND WASHER
EXTERIOR51-15
SPECIAL TOOLSM1511000601170
ON-VEHICLE SERVICE
WINDSHIELD INTERMITTENT WIPER VOLUME
CHECK
M1511018900043
Required Special Tools:
: Diagnostic Tool (MUT-III Sub Assembly)
MB991824: Vehicle Communication Interface (V.C.I.)
MB991827: MUT-III USB Cable
MB991910: MUT-III Main Harness A TOOL TOOL NUMBER AND
NAMESUPERSESSION APPLICATION
Diagnostic Tool
A: MB991824
B: MB991827
C: MB991910
D: MB991911
E: MB991914
F: MB991825
G: MB991826
MUT-III sub assembly
A: Vehicle
Communication
Interface (V.C.I.)
B: MUT-III USB Cable
C: MUT-III Main Harness
A (Vehicles with CAN
communication
system)
D: MUT-III Main Harness
B (Vehicles without
CAN communication
system)
E: MUT-III Main Harness
C (for Chrysler models
only)
F: MUT-III Adapter
Harness
G: MUT-III Trigger
HarnessWindshield intermittent wiper check
For vehicles with CAN
communication, use MUT-III main
harness A to send simulated
vehicle speed. If you connect
MUT-III main harness B instead,
the CAN communication does
not function correctly.

WINDSHIELD WIPER AND WASHER
EXTERIOR51-19
INSTALLATION SERVICE POINTS
.
>>A<< WIPER ARM AND BLADE ASSEMBLY
INSTALLATION
Install the wiper blade at the position specified above.
.