2005 MITSUBISHI 380 air filter

GENERAL DESCRIPTION
HEATER, AIR CONDITIONING AND VENTILATION55-3
GENERAL DESCRIPTIONM1552000100351
The heater and cooling units are combined in a sin-
gle unit, which, with the mode film damper and flow
rate control valve in the heater unit, reduces ventila-
tion resistance, increases fan power, and decreases
noise.
SAFETY PRECAUTIONS
Wear safety goggles and gloves when servic-
ing the refrigeration system to prevent
severe damage to eyes and hands.
Because R-134a refrigerant is a hydro fluorocarbon
(HFC) which contains hydrogen atoms in place of
chlorine atoms, it will not cause damage to the ozone
layer.
Ozone filters out harmful radiation from the sun. To
assist in protecting the ozone layer, Mitsubishi
Motors Corporation recommends an R-134a refriger-
ant recycling device.
Refrigerant R-134a is transparent and colorless in
both the liquid and vapor state. Since it has a boiling
point of
29.8C (21.64F) at atmospheric pressure,
it will be a vapor at all normal temperatures and pres-
sures. The vapor is heavier than air, non-flammable,
and non-explosive. The following precautions must
be observed when handling R-134a.
Do not heat R-134a above 40C (104.0F) or it
may catch fire and explode.
R-134a evaporates so rapidly at normal atmospheric
pressures and temperatures that it tends to freeze
anything it contacts. For this reason, extreme care
must be taken to prevent any liquid refrigerant from
contacting the skin and especially the eyes. Always
wear safety goggles when servicing the refrigeration
part of the A/C system. Keep a bottle of sterile min-
eral oil handy when working on the refrigeration sys-
tem.1. If any liquid refrigerant gets into your eyes, use a
few drops of mineral oil to wash them out. R-134a
is rapidly absorbed by the oil.
2. Next, splash your eyes with plenty of cold water.
3. Call your doctor immediately even if irritation has
ceased.
Keep R-134a containers upright when charging
the system.
In most instances, moderate heat is required to bring
the pressure of the refrigerant in its container above
the pressure of the system when charging or adding
refrigerant.
A bucket or large pan of hot water not over 40
C
(104.0
F) is all the heat required for this purpose. Do
not heat the refrigerant container with a blow torch or
any other means that would raise temperature and
pressure above this temperature. Do not weld or
steam-clean on or near the system components or
refrigerant lines.
A leak detector for R-134a should be used to
check for refrigerant gas leaks.
Do not allow liquid refrigerant to touch bright
metal or it will be stained.
When metering R-134a into the refrigeration system,
keep the supply tank or cans in an upright position. If
the refrigerant container is on its side or upside
down, liquid refrigerant will enter the system and
damage the compressor.
Refrigerant will tarnish bright metal and chrome sur-
faces, and in combination with moisture can severely
corrode all metal surfaces. ITEM SPECIFICATION
Heater control assembly Dial type
Compressor 10S17
Compressor Model Swashplate type
Refrigerant and quantity (g) R-134a (HFC-134a), 435
475

ON-VEHICLE SERVICE
HEATER, AIR CONDITIONING AND VENTILATION55-145
LOST CHARGE
If the system has lost all of its refrigerant charge due to a leak:
1. Evacuate the system. (Refer to P.55-142).
2. Charge the system with approximately 0.453 kg (1 pound) of
refrigerant.
3. Check for leaks.
4. Discharge the system.
5. Repair leaks.
Replacement filter-dryer units must be sealed while in
storage. The dryer used in these units will saturate water
quickly upon exposure to the atmosphere. When installing
a dryer, have all tools and supplies ready for quick assem-
bly to avoid keeping the system open any longer than nec-
essary.
6. Replace receiver dryer. (Refer toP.55-168).
7. Evacuate and charge system.
LOW CHARGE
If the system has not lost all of its refrigerant charge; locate and
repair all leaks. If it is necessary to increase the system pres-
sure to find the leak (because of an especially low charge) add
refrigerant. If it is possible to repair the leak without discharging
the refrigerant system, use the procedure for correcting low
refrigerant level.
HANDLING TUBING AND FITTINGS
Kinks in the refrigerant tubing or sharp bends in the refrigerant
hose lines will greatly reduce the capacity of the entire system.
High pressures are produced in the system when it is operat-
ing. Extreme care must be exercised to make sure that all con-
nections are pressure tight. Dirt and moisture can enter the
system when it is opened for repair or replacement of lines or
components. The following precautions must be observed. The
system must be completely discharged before opening any fit-
ting of connection in the refrigeration system. Open fittings with
caution even after the system has been discharged. If any
pressure is noticed as a fitting is loosened, allow trapped pres-
sure to bleed off very slowly.
Never attempt to rebend formed lines to fit. Use the correct line
for the installation you are servicing. A good rule for the flexible
hose lines is keep the radius of all bends at least 10 times the
diameter of the hose.

CONDENSER AND CONDENSER FAN
HEATER, AIR CONDITIONING AND VENTILATION55-168
REMOVAL SERVICE POINTS
.
<> FLEXIBLE SUCTION HOSE AND LIQUID
PIPE A DISCONNECTION
As the compressor oil and receiver are highly moisture
absorbent, use a non-porous material to plug the hose and
nipples.
To prevent the entry of dust or other foreign bodies, plug the
dismantled hose and condenser assembly nipples.
INSTALLATION SERVICE POINT
.
>>A<< DRYER REMOVAL PROCEDURE
1. Remove the condenser assembly from the vehicle to access
the modulator.
2. Remove the modulator cap using a14 mm hexagon wrench.
3. Remove the desiccant bag from the modulator.
Do not remove the desiccant bag from the plastic bag until
just before inserting it into the modulator.
.
<> DRYER REPLACEMENT PROCEDURE
1. Fit the desiccant bag with the welded portion facing the
bottom of the modulator towards the screw-thread end.
2. Add 40 ml of ND Oil 8 into system to balance the oil
removed from the system.
3. Tighten the cap to the required torque.
2.9
1.0 Nm
Because the plastic cap has a large, 14 mm hex socket, it
is susceptible to generating excessive torque. Therefore,
be careful not to damage the crown portion of the cap.
.
<> >>A<<6. CAP WITH FILTER
<> >>A<<7. DESICCANT BAG
FRONT UNDER COVER
RADIATOR GRILLES
FRONT END STRUCTURE BAR
CONDENSER FAN REMOVAL
STEPS
8. CONDENSER FAN ASSEMBLY
9. RADIATOR AND FAN ASSEMBLYCONDENSER REMOVAL STEPS