2005 MERCEDES-BENZ SPRINTER plugs

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Page 769 of 1232

MERCEDES-BENZ SPRINTER 2005  Service Repair Manual (5) Connect the camshaft position sensor.
(6) Connect the return flow line.
(7) Attach oil separator hose.
(8) Install the fuel injector lines (Refer to 14 -
FUEL SYSTEM/FUEL DELIVERY/FUEL LINES -
INS

Page 771 of 1232

MERCEDES-BENZ SPRINTER 2005  Service Repair Manual (10) Position piston of #1 cylinder to ignition TDC.
(11) Install camshafts and check basic position
(Refer to 9 - ENGINE/CYLINDER HEAD/CAM-
SHAFT(S) - INSTALLATION).
(12) Install top guide rail (Refe

Page 772 of 1232

MERCEDES-BENZ SPRINTER 2005  Service Repair Manual ENGINE BLOCK
STANDARD PROCEDURE
STANDARD PROCEDURE - REPLACING ENGINE
CORE AND OIL GALLERY PLUGS
Using a blunt tool such as a drift and a hammer,
strike the bottom edge of the cup plug. With the cup
p

Page 899 of 1232

MERCEDES-BENZ SPRINTER 2005  Service Repair Manual DIAGNOSIS AND TESTING
DIAGNOSIS AND TESTING - AUTOMATIC
TRANSMISSION
CAUTION: Before attempting any repair on a NAG1
automatic transmission, check for Diagnostic Trou-
ble Codes with the DRBTscan tool

Page 1039 of 1232

MERCEDES-BENZ SPRINTER 2005  Service Repair Manual BODY
TABLE OF CONTENTS
page page
BODY
WARNING
SAFETY PRECAUTIONS AND WARNINGS . . . 1
DIAGNOSIS AND TESTING
DIAGNOSIS AND TESTING - WATER LEAKS . 1
DIAGNOSIS AND TESTING - WIND NOISE . . . 2
STANDARD

Page 1040 of 1232

MERCEDES-BENZ SPRINTER 2005  Service Repair Manual VISUAL INSPECTION BEFORE WATER LEAK TESTS
Verify that floor and body plugs are in place, body
drains are clear, and body components are properly
aligned and sealed. If component alignment or seal-
ing

Page 1041 of 1232

MERCEDES-BENZ SPRINTER 2005  Service Repair Manual ROAD TESTING WIND NOISE
(1) Drive the vehicle to verify the general location
of the wind noise.
(2) Apply 50 mm (2 in.) masking tape in 150 mm
(6 in.) lengths along weatherstrips, weld seams or
moldin

Page 1076 of 1232

MERCEDES-BENZ SPRINTER 2005  Service Repair Manual INSTALLATION
(1) Position roller arm in guide track.
(2) Install arm into door opening and line up tab
with marks made previously.
(3) Install bolt and tighten to 45 N´m (33 ft. lbs.).
(4) Install ru
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