2005 DODGE SPRINTER Owners Manual

STARTING AND OPERATING 193
5
BODY BUILDER GUIDELINEIf you intend on making any alterations to the vehicle,
we strongly recommend that you select one of the
following options in order to obtain all necessary
information:
1. Contact the authorized Sprinter Dealer nearest you to obtain a copy of the Sprinter Body Builder
Guideline.
2. Call DaimlerChrysler Vans LLC at telephone (800) 992-1997 to request a copy of the Sprinter Body
Builder Guideline (there may be a charge).
3. Write to the following address and order the Sprinter Body Builder Guideline (there may be a
charge).
DaimlerChrysler Vans LLC
P. O . B o x 2 1 - 8 0 0 4
Auburn Hills, MI 48321-8004
United States of America Body Builders and Dealers who makes any
modifications which may affect the final certification of
the engine, vehicle or equipment assume the sole
responsibility for the vehicle, including labeling and
documentation, affected by their modifications.
It is their responsibility to certify that the altered
vehicle conforms to all applicable standards and
regulations affected by the vehicle alteration or
continues to comply with the Motor Vehicle Safety
standards and Emissions regulations.
WARNING!
Any modifications or alterations of the Sprinter
vehicle not in compliance with the Sprinter Body
Builder Guideline and the Sprinter Operator’s
Manual may seriously inhibit its roadworthiness
and safety and may lead to an accident resulting in
serious personal injury or death. Consult the
Sprinter Body Builder Guideline and the Sprinter
Operator’s Manual prior to initiating any alter-
ations or modifications.

194 STARTING AND OPERATINGThey are responsible for ensuring that modifications or
equipment installation does not affect the safety of the
vehicle.A Special Note Concerning Vehicle Alteration
The Manufacturer is not responsible for any final
certification or claims sounding in product liability, or
warranty claims, which result from any component,
assembly, or system being altered, or which cause non-
compliance with any of the emission control standards
or motor vehicle safety standards, or which would
otherwise cause the vehicle to be or become defective
or unsafe.
The Manufacturer does not assume the responsibility
as the final stage manufacturer or the consequential
product liability.
WARNING!
Any modifications or alterations of the Sprinter
vehicle not in compliance with the Sprinter Body
Builder Guideline and the Sprinter Operator’s
Manual may seriously inhibit its roadworthiness
and safety and may lead to an accident resulting in
serious personal injury or death. Consult the
Sprinter Body Builder Guideline and the Sprinter
Operator’s Manual prior to initiating any alter-
ations or modifications.

WHAT TO DO IN EMERGENCIES
6
CONTENTS

Hazard Warning Flasher Switch . . . . . . . . . . . . . 196


Fire Extinguisher (Optional) . . . . . . . . . . . . . . . . . 197


Vehicle Tool Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . 197


Changing the Tire . . . . . . . . . . . . . . . . . . . . . . . . . . 198
Spare Wheel Location . . . . . . . . . . . . . . . . . . . . 200


Jack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 203
Using the Jack . . . . . . . . . . . . . . . . . . . . . . . . . . . 203


Removing a Wheel . . . . . . . . . . . . . . . . . . . . . . . . . 206


Installing a Wheel . . . . . . . . . . . . . . . . . . . . . . . . . . 206


Jump Starting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 209


Towing the Vehicle . . . . . . . . . . . . . . . . . . . . . . . . . 211
If the Engine is Damaged . . . . . . . . . . . . . . . . . 212
If the Transmission is Damaged . . . . . . . . . . . . 212
If the Front Axle is Damaged . . . . . . . . . . . . . . 212
If the Rear Axle is Damaged . . . . . . . . . . . . . . . 212

196 WHAT TO DO IN EMERGENCIESHAZARD WARNING FLASHER SWITCHThe switch is located on top of the steering column
housing.
When the hazard warning flasher switch is switched
on, the indicator lamp in th e switch and the turn signal
indicator lamp in the inst rument cluster both flash.
WARNING!
If the rear cargo doors are opened to 90° (detent
position), the rear lights will be concealed. The
vehicle is then not sufficiently safeguarded at the
rear and may only be seen by other road users
when they are close to the vehicle. This could
lead to an accident.
The vehicle must then be clearly marked in
accordance with state and local laws, e.g., with a
warning triangle.

WHAT TO DO IN EMERGENCIES 197
6
FIRE EXTINGUISHER (OPTIONAL)1. Fire extinguisher
2. Locking mechanism
The fire extinguisher is located in the driver’s side
entrance area.
Pull locking mechanism (2) on the side marked with an
arrow to release the tether. Take the fire extinguisher
(1) from the holder with an upward movement. NOTE: Read the manufacturer’s instructions on the
fire extinguisher carefully and make yourself familiar
with the operation of the fire extinguisher.
VEHICLE TOOL KIT1. Locked
2. Unlocked
The vehicle tool kit and the jack are located under the
hatch in the front passenger footwell.

198 WHAT TO DO IN EMERGENCIESCHANGING THE TIREIf you get a flat tire while driving, gradually decrease
your speed. Hold the steering wheel firmly and slowly
move to a safe place on the side of the road. The
pressure of the spare wheel always has to be checked
regularly (at least after every tenth time at the filling
station).
WARNING!
Only certain tires meeting the tire size/load/speed
rating specifications contained in the Tire Pres-
sure Tables are certified to conform to FMVSS 120
for the Sprinter vehicle at this time. Please check
your side walls of your originally equipped tires
for specific makes/sizes, and speed load ratings
when you need to replace your tires.
To prevent accident, injury or possible death, use
only the correct tires for your tire replacement.
WARNING!
The jack is designed exclusively for jacking up the
vehicle at the jack take-up brackets built into ei-
ther side of the vehicle. To help avoid personal in-
jury, use the jack only to lift the vehicle during a
wheel change. Never get beneath the vehicle
while it is supported by the jack only.
Keep hands and feet away from the area under the
lifted vehicle. Always firmly set parking brake
and block wheels before raising vehicle with jack.
Do not disengage parking brake while the vehicle
is raised.
Always use the jack on a level surface.
Do not change wheels on either steep uphill or
downhill grades. Be sure that the jack arm end is
fully seated in the jack take-up bracket. The
vehicle may begin to move and fall from the jack
which could cause serious or fatal personal injury
and property damage.
Always lower the vehicle onto sufficient capacity
jack stands before working under the vehicle.

WHAT TO DO IN EMERGENCIES 199
6
Procedure:
1. Park the vehicle on a firm, level, non-slippery surface.
2. Switch on the hazard warning flasher switch, apply the parking brake, and place the transmission
selector in "P".
3. Everyone must leave the vehicle before you jack it up.
4. Everyone must leave the danger zone, before jacking the vehicle. 5. The vehicle must be safeguarded in accordance
with legal regulations (such as using a warning
triangle).
6. Prevent vehicle from rolling away by blocking wheels with wheel chocks (not supplied with
vehicle) or sizable wood block or stone.
On a level road, place one chock in front of and one
behind the wheel that is diagonally opposite to the
wheel being changed.
When changing a wheel on mild uphill or downhill
grades, place chocks on the downhill side blocking
both wheels of the other axle.
Do not jack the vehicle up more than 1.2 in (30
mm) between the tire and the surface. Otherwise,
the vehicle may tip over and may cause serious
injury or death to you or others.
Precautions when changing a wheel:
For the torque, refer to
"Installing a wheel ";
Do not damage, grease or oil wheel bolts or their
threads.
WARNING!
Do not change wheels on either steep uphill or
downhill grades. The vehicle may begin to move
and fall from the jack which could cause personal
injury and property damage.

200 WHAT TO DO IN EMERGENCIESSpare Wheel Location
NOTE: Lug wrench and jack, refer to "Vehicle Tool
Kit". For reasons of safety, check at regular intervals
that the spare wheel is properly secured.
WARNING!
If the rear cargo doors are opened to 90° (detent
position), the rear lights will be concealed. The ve-
hicle is then not sufficiently safeguarded at the
rear and may only be seen by other road users
when they are close to the vehicle. This could lead
to an accident.
The vehicle must then be clearly marked in
accordance with state and local laws, e.g., with a
warning triangle.
WARNING!
The spare wheel holder should be reattached once
the wheel has been changed.
Regularly check the spare wheel fastening.
A loose spare wheel or spare wheel holder could
be loosen or could move around the vehicle
interior uncontrollably in the event of sudden
braking, a rapid change in direction or an
accident. This increases the risk of injury to
vehicle occupants and other road users in these
situations.
Do not use retreaded/remolded tires. This process
does not always permit previous damage to be
detected. Therefore vehicle safety cannot be
guaranteed if retreaded/remolded tires are fitted.