2004 SUBARU FORESTER steering

AB-46
AIRBAG SYSTEM (DIAGNOSTIC)
Diagnostic Procedure with Diagnostic Trouble Code (DTC)
13.Diagnostic Procedure with Diagnostic Trouble Code (DTC)
A: DTC 11
DIAGNOSIS:
 Airbag main harness circuit is open, shorted or shorted to ground.
 Airbag module harness circuit (Driver) is open, shorted or shorted to ground.
 Roll connector circuit is open, shorted or shorted to ground.
 Driver’s airbag module is faulty.
 Airbag control module is faulty.
CAUTION:
 Before diagnosing the airbag system, be sure to turn the ignition switch to OFF, disconnect the
ground cable from battery, and wait more than 20 seconds before starting to work.
 When replacing the airbag module, seat belt pretensioner, roll connector, control module and sen-
sor, confirm that airbag warning light is turn normally after reconnect the each parts.
 When inspecting the airbag main harness, disconnect the driver’s airbag module and passenger’s
airbag module connectors for safety reasons.
WIRING DIAGRAM:
AB-00741
AB3
AB21
AB26
AB222
11
14
13
AB21AB3AB2
1212
AIRBAG CONTROL MODULE
STEERING
ROLL CONNECTOR
INFLATOR
(DRIVER SIDE)
1234567891011121314151617
1819202122232425262728

AB-50
AIRBAG SYSTEM (DIAGNOSTIC)
Diagnostic Procedure with Diagnostic Trouble Code (DTC)
C: DTC 15
DIAGNOSIS:
 Airbag main harness circuit (Driver) is shorted to the power supply.
 Airbag module harness (Driver) is shorted to the power supply.
 Roll connector is shorted to the power supply.
 Driver’s airbag module is faulty.
 Airbag control module is faulty.
CAUTION:
 Before diagnosing the airbag system, be sure to turn the ignition switch to OFF, disconnect the
ground cable from battery, and wait more than 20 seconds before starting to work.
 After replacing the airbag module, seat belt pretensioner, roll connector, control module or sensor,
reconnect each part and confirm that the airbag warning light operates properly.
 When inspecting the airbag main harness, disconnect the driver’s airbag module and passenger’s
airbag module connectors for safety reasons.
WIRING DIAGRAM:
AB-00741
AB3
AB21
AB26
AB222
11
14
13
AB21AB3AB2
1212
AIRBAG CONTROL MODULE
STEERING
ROLL CONNECTOR
INFLATOR
(DRIVER SIDE)
1234567891011121314151617
1819202122232425262728

AB-55
AIRBAG SYSTEM (DIAGNOSTIC)
Diagnostic Procedure with Diagnostic Trouble Code (DTC)
F: DTC 22
1. LHD MODEL
WIRING DIAGRAM:
This code is indicated when the front airbag and the pretensioner are in operation.
Once this code is indicated, memory is not erasable; therefore replace the following parts.
 Airbag control module.
 Driver’s airbag module.
 Passenger’s airbag module.
 Front sub-sensor of both sides.
 Front seat belt outer with pretensioner of both sides.
AB-00743
AB3AB4
1234
AB3AB8AB7
AB20
6
1
2
52
1
AB4AB193
41
21
2
14
137
811
10
AB21
AB26
AB222
1
1
AB20
AB19
AB21
AB2
12
12
AB7AB8 AIRBAG CONTROL MODULE
STEERING
ROLL
CONNECTOR
PRETENSIONER LHINFLATOR
(DRIVER SIDE)INFLATOR
(PASSENGER SIDE)
PRETENSIONER RH
1234567891011121314151617
1819202122232425262728
123456
789101112
123456
789101112

AB-56
AIRBAG SYSTEM (DIAGNOSTIC)
Diagnostic Procedure with Diagnostic Trouble Code (DTC)
2. RHD MODEL
WIRING DIAGRAM:
This code is indicated when the front airbag, pretensioner and lap pretensioner are in operation.
Once this code is indicated, memory is not erasable; therefore replace the following parts.
 Airbag control module.
 Driver’s airbag module.
 Passenger’s airbag module.
 Front sub-sensor of both sides.
 Front seat belt outer with pretensioner of both sides.
AB-00744
AB3AB4
1234
AB3AB8AB7
AB20
6
1
2
52
1
AB4AB193
41
21
2
14
137
811
10
AB21
AB26
AB222
1
1
AB20
AB19
AB21
AB2
12
12
AB7AB8 AIRBAG CONTROL MODULE
STEERING
ROLL
CONNECTOR
PRETENSIONER LHINFLATOR
(DRIVER SIDE)INFLATOR
(PASSENGER SIDE)
PRETENSIONER RH
AB25
12
AB251
2
LAP SEAT BELT
PRETENSIONER
4 3
123456
789101112
123456
789101112
1234567891011121314151617
1819202122232425262728

WW-7
WIPER AND WASHER SYSTEM
Combination Switch (Wiper)
3. Combination Switch (Wiper)
A: REMOVAL
1) Loosen the screw to remove the steering column
cover.
2) Disconnect the connectors from combination
switches.
3) Loosen the screw to remove combination switch.
B: INSTALLATION
Install in the reverse order of removal.
C: INSPECTION
1) Inspect the continuity between each connector
terminal.
LHD and RHD for Europe model:
WW-00004
WW-00045
Switch position Terminal No. Standard
FRONTOFF 7 and 16 Less than 1 Ω
INT 7 and 16 Less than 1 Ω
LO 7 and 17 Less than 1 Ω
HI 8 and 17 Less than 1 Ω
Washer ON 2 and 11 Less than 1 Ω
REARWasher ON2 and 10
10 and 12
2 and 12Less than 1 Ω
OFF — More than 1 MΩ
INT 2 and 13 Less than 1 Ω
ON 2 and 10 Less than 1 Ω
Washer ON2 and 10
10 and 12
2 and 12Less than 1 Ω
WW-00046
87654321 917 16 15 14 13 12 11 10 18

COM-5
COMMUNICATION SYSTEM
Horn Switch
4. Horn Switch
A: REMOVAL
WARNING:
Before servicing, be sure to read the notes in
the AB section for proper handling of the driver
airbag module. al Description.>
1) Disconnect the ground cable from battery.
2) Remove the driver’s airbag module. 14, Driver’s Airbag Module.>
3) Remove the horn switch from the steering wheel
as shown in the figure.
B: INSTALLATION
Install in the reverse order of removal.
C: INSPECTION
Measure the horn switch resistance.
Switch position Terminal No. Resistance
When horn switch
is pushed.
1 and body
groundLess than 1Ω
When horn switch
is not pushed.More than 1MΩ
COM00004
2
5
4
COM00005
1

BS-4
BODY STRUCTURE
Datum Points
(1) Radiator panel gauge hole 6 mm
(0.24 in) dia. (Vehicle center)(14) Fender attaching hole 10 mm
(0.39 in) dia. (Symmetrical)(31) Harness attaching hole 7 mm
(0.28 in) dia. (Symmetrical)
(2) Radiator attaching hole 12 mm
(0.47 in) dia.(15) Fender attaching hole 10 mm
(0.39 in) dia. (Symmetrical)(32) Trim attaching hole 8.5 mm (0.33
in) dia. (Symmetrical)
(3) Headlight attaching hole 7 mm
(0.28 in) dia. (Symmetrical)(16) Front door hinge attaching hole 12
mm (0.47 in) dia. (Symmetrical)(33) Trim attaching hole 7 mm (0.28 in)
dia. (Symmetrical)
(4) Frame plate gauge hole 8 mm
(0.31 in) dia. (Symmetrical)(17) Front door hinge attaching hole 12
mm (0.47 in) dia. (Symmetrical)(34) Harness attaching hole 7×7 mm
(0.28×0.28 in) (Symmetrical)
(5) Bumper beam attaching hole 11
mm (0.43 in) dia. (Symmetrical)(20) Front door switch attaching hole
4.1 mm (0.16 in) dia. (Symmetri-
cal)(35) Tonneau cover bracket attaching
hole 5.5 mm (0.22 in) dia. (Sym-
metrical)
(6) Fender attaching hole 7 mm (0.28
in) dia. (Symmetrical)
(21) Rear door hinge attaching hole 12
mm (0.47 in) dia. (Symmetrical)(36) Rear strut attaching hole 10 mm
(0.39 in) (Symmetrical)
(7) Fender attaching hole 9 mm (0.35
in) dia. (Symmetrical)
(22) Rear door hinge attaching hole 12
mm (0.47 in) dia. (Symmetrical)(37) Floor mat attaching hole 8 mm
(0.31 in) dia.
(8) Power steering tank attaching hole
RH ATF cooler pipe attaching hole
LH 9 mm (0.35 in) dia.(23) Front weather strip attaching hole
5.2 mm (0.20 in) dia. (Symmetri-
cal)(38) Trim attaching hole 9×9 mm
(0.35×0.35 in) (Symmetrical)
(9) Fender attaching hole 10 mm
(0.39 in) dia. (Symmetrical)(39) Trim attaching hole 8 mm (0.31 in)
dia. (Symmetrical)
(25) Rear weather strip attaching hole
5.2 mm (0.20 in) dia. (Symmetri-
cal) (10) Fender attaching hole 7 mm (0.28
in) dia. (Symmetrical)(40) Trim attaching hole 8 mm (0.31 in)
dia. (Symmetrical)
(11) Modular bracket gauge hole 8 mm
(0.31 in) dia. (Vehicle center)(26) Rear door switch attaching hole
4.1 mm (0.16 in) dia. (Symmetri-
cal)
(12) Front strut attaching hole 9.5 mm
(0.37 in) dia. (Symmetrical)
(29) Trim attaching hole 8.5 mm (0.33
in) dia. (Symmetrical)
(13) Front glass attaching hole LH
6.5×10.5 mm (0.26×0.41 in) RH
6.5×7 mm (0.26×0.28 in)(30) Pad attaching hole 5 mm (0.20 in)
dia. (Symmetrical)

IDI-10
INSTRUMENTATION/DRIVER INFO
Combination Meter Assembly
3. Combination Meter Assem-
bly
A: REMOVAL
1) Disconnect the ground cable from battery.
2) Set the tilt steering at lowest position.
3) Remove the screws and detach meter visor.
4) Remove the screws of combination meter and pull
out the meter toward you.
5) Disconnect the connector in the upper area of
combination meter to remove meter.
CAUTION:
 Be careful not to damage the meter or instru-
ment panel.
 Pay particular attention to avoid damaging
the meter glass.
B: INSTALLATION
Install in the reverse order of removal.
CAUTION:
 Make sure that electrical connector is connected
securely.
 Make sure that each meter operates normally.
IDI00001
IDI00002