Page 1580 of 3870
1. Remove the engine lower oil pan mounting bolts.
2. Apply a piece of wood to the lower oil pan and strike it with a hammer to
remove the engine lower oil pan.
Fig. 68: Removing Engine Lower Oil Pan
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
<< B >>TORQUE CONVERTER CONNECTING BOLTS REMOVAL Remove the two tor
que converter connectin
g bolts as shown.
CAUTION: Do not use oil pan remover special tool
(MD998727). The engine upper oil pan is made of
aluminum and this tool will damage it.
2004 Mitsubishi Endeavor Limited
2004 ENGINE Engine - Endeavor
Page 1581 of 3870
Fig. 69: Removing Two Torque Converter Connecting Bolts
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
<< C >> ENGINE UPPER OIL PAN REMOVAL 1. Remove the engine upper oil pan mounting bolts.
2. Screw in the bolt (M10) into bolt hole A in the location shown. Then lift the
upper oil pan and remove it.
CAUTION: Do not use oil pan remover special tool
(MD998727). The engine upper oil pan is made of
aluminum and this tool will damage it.
2004 Mitsubishi Endeavor Limited
2004 ENGINE Engine - Endeavor
Page 1582 of 3870
Fig. 70: Screwing In Bolt Into Bolt Hole A
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
INSTALLATION SERVICE POINTS >>A<< ENGINE UPPER OIL PAN INSTALLATION 1. Remove sealant from the oil pan and cylinder block mating surfaces.
2. Degrease the sealant-coated surface and the engine mating surface.
3. Apply a bead of the sealant to the cylinder block mating surface of the engine
oil
pan as shown.
2004 Mitsubishi Endeavor Limited
2004 ENGINE Engine - Endeavor
Page 1583 of 3870
Fig. 71: Applying Bead Of Sealant To Cylinder Block Mating Surface Of Engine Oil Pan
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
Specified sealant: 3M (tm) AAD Part No. 8672, 8704, 3M (tm) AAD Part
No.8679/8678 or equivalent.
4. Assemble the oil pan to the cylinder block within 15 minutes after applying the
sealant.
NOTE: The sealant should be applied in a continuous bead
approximately 4.0 mm (0.16 inch) in diameter.
CAUTION: The bolt holes for bolts 13 and 14 in the
illustration are cut away on the transaxle side. Be
2004 Mitsubishi Endeavor Limited
2004 ENGINE Engine - Endeavor
Page 1584 of 3870
5. Ti
ghten the bolts in order of the numbers shown in the illustration.
careful not to insert these bolts at an angle.
2004 Mitsubishi Endeavor Limited
2004 ENGINE Engine - Endeavor
Page 1585 of 3870
2004 Mitsubishi Endeavor Limited
2004 ENGINE Engine - Endeavor
Page 1586 of 3870
Fig. 72: Tightening Bolts In Order
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
>>B<< ENGINE LOWER OIL PAN INSTALLATION 1. Remove sealant from the engine lower oil pan and engine upper oil pan.
2. Apply a bead of the sealant to the mating surface of the engine lower oil pan as
shown.
Fig. 73: Applying Bead Of Sealant To Mating Surface Of Engine Lower
Oil Pan
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
Specified sealant: 3M(tm) AAD Part No.8672, 8704, 3M(tm) AAD Part
2004 Mitsubishi Endeavor Limited
2004 ENGINE Engine - Endeavor
Page 1587 of 3870
No.8679/8678 or equivalen
t
3. Assemble the engine lower oil pan to the engine upper oil pan.
4. Tighten the bolts in order of the numbers shown in the illustration.
NOTE: Install the engine lower oil pan within 15 minutes after
applying sealant.
CAUTION: Then wait at least one hour. Never start the
engine or let engine oil or coolant touch the
sealant surface during that time.
2004 Mitsubishi Endeavor Limited
2004 ENGINE Engine - Endeavor
