2004 MITSUBISHI ENDEAVOR engine

Fig. 74: Tightening Bolts In Order Of Numbers

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
INSPECTION
Check the oil pan for cracks. Check the oil pan sealant-coated surface for damage and deformation. Check the oil screen for cracked, clogged or damaged wire net and pipe.
CRANKSHAFT OIL SEAL REMOVAL AND INSTALLATION < FRONT OIL SEAL >
2004 Mitsubishi Endeavor Limited
2004 ENGINE Engine - Endeavor

Fig. 75: Removing/Installing Crankshaft Oil Seal

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
Required Special Tool:
MD998717: Crankshaft Front Oil Seal Installer
INSTALLATION SERVICE POINTS >>A<< CRANKSHAFT FRONT OIL SEAL INSTALLATION 1. A
pply a small amount of en
gine oil to the oil seal li
p and then insert.

2004 Mitsubishi Endeavor Limited
2004 ENGINE Engine - Endeavor

Fig. 76: Applying Small Amount Of Engine Oil To Oil Seal Lip And Then Insert

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
2. Using special tool MD998717, tap the oil seal into the front case.
>>B<< CRANKSHAFT SPACER/ CRANKSHAFT SENSING BLADE/ CRANKSHAFT SPROCKET INSTALLATION To prevent the crankshaft pulley mounting bolt from loosening, degrease or clean
the crankshaft, the crankshaft spacer, the crankshaft sensing blade and the
crankshaft at the shown
positions.

2004 Mitsubishi Endeavor Limited
2004 ENGINE Engine - Endeavor

Fig. 77: Cleaning Crankshaft

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
REMOVAL AND INSTALLATION < REAR OIL SEAL >
2004 Mitsubishi Endeavor Limited
2004 ENGINE Engine - Endeavor

Fig. 78: Identifying Rear Oil Seal With Component

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
Required Special Tools:
MD998718: Crankshaft Rear Oil Seal Installer MD998781: Flywheel Stopper
REMOVAL SERVICE POINT << A >> DRIVE PLATE BOLTS REMOVAL Use special tool MD998781 to secure the drive plate and remove the drive plate bolts.
2004 Mitsubishi Endeavor Limited
2004 ENGINE Engine - Endeavor

Fig. 79: Removing Drive Plate Bolts

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
INSTALLATION SERVICE POINTS >>A<< CRANKSHAFT REAR OIL SEAL INSTALLATION 1. Apply a small amount of engine oil to the entire circumference of the oil seal
lip.
2. Use special tool MD998718 to tap in the oil seal as shown in the illustration.
2004 Mitsubishi Endeavor Limited
2004 ENGINE Engine - Endeavor

Fig. 80: Tapping Oil Seal

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
>>B<< DRIVE PLATE BOLTS INSTALLATION Use special tool MD998781 in the same way as during removal to install the drive plate bolts.
2004 Mitsubishi Endeavor Limited
2004 ENGINE Engine - Endeavor

Fig. 81: Installing Drive Plate Bolts

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
CYLINDER HEAD GASKET REMOVAL AND INSTALLATION
2004 Mitsubishi Endeavor Limited
2004 ENGINE Engine - Endeavor