2004 MITSUBISHI ENDEAVOR engine

Fig. 6: Tightening The Crankshaft Bolt To The Specified Torque

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
INTAKE MANIFOLD PLENUM AND THROTTLE BODY ASSEMBLY REMOVAL AND INSTALLATION
2004 Mitsubishi Endeavor Limited 2004 ENGINE Engine Overhaul - Endeavor

Fig. 7: Removing/Installing Intake Manifold Plenum And Throttle Body Assembly

Cou
rtesy
of MIT
SU
BI
SHI M
OTOR SALE
S OF AMERI
CA.

2004 Mitsubishi Endeavor Limited 2004 ENGINE Engine Overhaul - Endeavor

INSTALLATION SERVICE POINT>>A<< BOOST SENSOR INSTALLATION
>>B<< THROTTLE BODY GASKET INSTALLATION Install the throttle body gasket so that the tab is positioned as shown in the
illustration.
Fig. 8: Installing The Throttle Body Gasket

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
CAUTION:
Do not strike or drop to the sensor. Never use a sensor that has been dropped.

2004 Mitsubishi Endeavor Limited 2004 ENGINE Engine Overhaul - Endeavor

>>C<< EXHAUST GAS RECIRCULATION VALVE GASKET INSTALLATION Install the exhaust gas recirculation valve gasket so that the tab is positioned as
shown in the illustration.
Fig. 9: Installing The Exhaust Gas Recirculation Valve Gasket

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
>>D<< EXHAUST GAS RECIRCULATION PIPE GASKET INSTALLATION Install the exhaust gas recirculation pipe gasket so that the tab is positioned as
shown in the illustration.
2004 Mitsubishi Endeavor Limited 2004 ENGINE Engine Overhaul - Endeavor

Fig. 10: Installing The Exhaust Gas Recirculation Pipe Gasket

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
>>E<< EXHAUST GAS RECIRCULATION PIPE GASKET INSTALLATION Install the exhaust gas recirculation pipe gasket so that the tab is positioned as
shown in the illustration.
2004 Mitsubishi Endeavor Limited 2004 ENGINE Engine Overhaul - Endeavor

Fig. 11: Installing The Exhaust Gas Recirculation Pipe Gasket

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
>>F<< EXHAUST GAS RECIRCULATION PIPE (EXHAUST SIDE) INSTALLATION 1. Tighten temporarily the flare nut of exhaust gas recirculation pipe and the nut
shown in the illustration.
2. Tighten each the flare nuts of exhaust gas recirculation pipe and the nut shown
in the illustration, to the specified torque.
Tightening torque:
59+/-10 N.m (44+/-7 ft-lb) < FLARE NUT >
11+/-1 N.m (95+/-9 in-lb) < NUT >
CAUTION: Use care to prevent deforming the bellows of the
exhaust gas recirculation pipe.

2004 Mitsubishi Endeavor Limited 2004 ENGINE Engine Overhaul - Endeavor

3. Tighten the bolt shown in the illustration, to the specified torque:
Tightening torque: 19+/-3 N.m (14+/-2 ft-lb)
Fig. 12: Tightening Torque Specification

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
IGNITION SYSTEM REMOVAL AND INSTALLATION
2004 Mitsubishi Endeavor Limited 2004 ENGINE Engine Overhaul - Endeavor

Fig. 13: Removing And Installing Ignition System

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
REQUIRED SPECIAL TOOLS:
MD998781: Flywheel Stopper
REMOVAL SERVICE POINT << A >> CAMSHAFT POSITION SENSING CYLINDER REMOVAL
2004 Mitsubishi Endeavor Limited 2004 ENGINE Engine Overhaul - Endeavor