2004 MITSUBISHI ENDEAVOR engine

Fig. 35: Identifying Abnormal Wear Of Belt Sides

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
7. Abnormal wear on teeth.
8. Missing tooth.

2004 Mitsubishi Endeavor Limited 2004 ENGINE Engine Overhaul - Endeavor

Fig. 36: Identifying Abnormal Wearing On Teeth

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
TENSIONER PULLEY AND IDLER PULLEY Turn the pulley. If it does not rotate smoothly, or develops noise or excessive play,
replace the
pulle
y.

2004 Mitsubishi Endeavor Limited 2004 ENGINE Engine Overhaul - Endeavor

Fig. 37: Checking Tensioner Pulley And Idler Pulley

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.

2004 Mitsubishi Endeavor Limited 2004 ENGINE Engine Overhaul - Endeavor

AUT
O-TENSIONE
R
1. Check for oil leaks. If oil leaks are evident, replace the auto-tensioner.
2. Check the rod end for wear or damage and replace the auto-tensioner if
necessary.
3. Measure the rod protrusion. If it is out of specification, replace the auto-
tensioner.
Standard value: 12 mm (0.5 inch)
Fig. 38: Checking Auto
-Tensioner

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
4. Press the rod with a force of 98 to 196 N (22 to 44 pounds) and measure the
movement of the rod.
If the measured value is out of the standard value
, re
place the auto-tensioner.

2004 Mitsubishi Endeavor Limited 2004 ENGINE Engine Overhaul - Endeavor

Standard value: 1.0 mm (0.03 inch) or less
Fig. 39: Measuring The Movement Of The Rod

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
INTAKE MANIFOLD AND FUEL PARTS REMOVAL AND INSTALLATION < UP TO DECEMBER 2003 >
2004 Mitsubishi Endeavor Limited 2004 ENGINE Engine Overhaul - Endeavor

Fig. 40: Removing/Installing Intake Manifold And Fuel Parts

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
< FROM JANUARY 2004 >
2004 Mitsubishi Endeavor Limited 2004 ENGINE Engine Overhaul - Endeavor

Fig. 41: Removing/Installing Intake Manifold And Fuel Parts (2 Of 2)

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
INSTALLATION SERVICE POINTS
>>A<< INTAKE MANIFOLD INSTALLATION 1. Ti
ghten the nuts "R" to 6.5+
/-1.5 N.m
(57+
/-13 i
n-lb
).

2004 Mitsubishi Endeavor Limited 2004 ENGINE Engine Overhaul - Endeavor

Fig. 42: Installing Intake Manifold

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
2. Tighten the nuts "L" to the specified torque.
Tightening torque: 22+/-1 N.m (16+/-1 ft-lb)
3. Tighten the nuts "R" to the specified torque.
Tightening torque: 22+/-1 N.m (16+/-1 ft-lb)
4. Tighten the nuts "L" to the specified torque.
Tightening torque: 22+/-1 N.m (16+/-1 ft-lb)
5. Ti
ghten the nuts "R" to the s
pecified tor
que.

2004 Mitsubishi Endeavor Limited 2004 ENGINE Engine Overhaul - Endeavor