2004 MITSUBISHI ENDEAVOR Battery terminals

Q: Is the voltage approximately 12 volts (battery positive voltage)?
YES: Go to Step 5.
NO: Go to Step 4.
STEP 4. Check TCL/ASC-ECU connector A-32 for loose, corroded or
dama
ged terminals, or terminals
pushed back in the connector
.

2004 Mitsubishi Endeavor LS
2004 BRAKES Traction Control, Active Skid Control System - Endeavor

Q: Are the connectors and terminals in good condition?
YES: An open circuit may be present in the ground circuit. Repair the
wiring harness between TCL/ASC-ECU connector A-32 terminals 12, 34
and the body ground. Then go to Step 8.
NO: Repair or replace the damaged component(s). Then go to Step 8.
STEP 5. Check the battery.
Check the battery (Refer to BATTERY TEST
).
Q: Is the battery in good condition?
YES: Go to Step 6.
NO: Charge or replace the battery. Then go to Step 8.
STEP 6. Check the charging system.
Check the charging system (Refer to GENERATORS & REGULATORS
).
Q: Is the charging system in good condition?
YES: Go to Step 7.
NO: Repair or replace the charging system component(s). Then go to Step
8.
STEP 7. Retest the system.
Q: Can the TCL/ASC-ECU communicate with the scan tool (MUT-III Sub
Assembly)?
YES: It can be assumed that this malfunction is intermittent. Refer to
HOW TO COPE WITH INTERMITTENT MALFUNCTIONS
.
NO: Replace the TCL/ASC-ECU. Then go to Step 8.
STEP 8. Retest the system.
Q: Can the TCL/ASC-ECU communicate with the scan tool (MUT-III Sub
Assembly)?

2004 Mitsubishi Endeavor LS
2004 BRAKES Traction Control, Active Skid Control System - Endeavor

YES: An open circuit may be present in the ground circuit. Repair the
wiring harness between steering wheel sensor connector C-312 terminals 5
and the body ground. Then go to Step 8.
NO: Repair or replace the damaged component(s). Then go to Step 8.
STEP 5. Check the battery.
Check the battery (Refer to BATTERY TEST
).
Q: Is the battery in good condition?
YES: Go to Step 6.
NO: Charge or replace the battery. Then go to Step 8.
STEP 6. Check the charging system.
Check the charging system (Refer to GENERATORS & REGULATORS
).
Q: Is the charging system in good condition?
YES: Go to Step 7.
NO: Repair or replace the charging system component(s). Then go to Step
8.
STEP 7. Retest the system.
Q: Can the steering wheel sensor communicate with the scan tool (MUT-
III Sub Assembly)?
YES: It can be assumed that this malfunction is intermittent. Refer to
HOW TO COPE WITH INTERMITTENT MALFUNCTIONS
.
NO: Replace the steering wheel sensor. Then go to Step 8.
STEP 8. Retest the system.
Q: Can the steering wheel sensor communicate with the scan tool (MUT-
III Sub Assembly)?
YES: The
procedure is com
plete.

2004 Mitsubishi Endeavor LS
2004 BRAKES Traction Control, Active Skid Control System - Endeavor

wiring harness between G and yaw rate sensor connector C-36 terminals 4
and the body ground. Then go to Step 7.
NO: Repair or replace the damaged component(s). Then go to Step 7.
STEP 5. Check the battery.
Check the battery (Refer toBATTERY TEST
).
Q: Is the battery in good condition?
YES: Go to Step 6.
NO: Charge or replace the battery. Then go to Step 7.
STEP 6. Check the charging system.
Check the charging system (Refer to GENERATORS & REGULATORS
).
Q: Is the charging system in good condition?
YES: Replace the G and yaw rate sensor (Refer to G AND YAW RATE
SENSOR
). Then go to Step 7.
NO: Repair or replace the charging system component(s). Then go to Step
7.
STEP 7. Using scan tool MB991958, read the TCL/ASC diagnostic trouble
code.
1. Connect scan tool MB991958 to the data link connec
tor. CAUTION: To prevent damage to scan tool always turn the
ignition switch to "LOCK" (OFF) position before
connecting or disconnecting scan tool.

2004 Mitsubishi Endeavor LS
2004 BRAKES Traction Control, Active Skid Control System - Endeavor

Fig. 2: Measuring Pinion Gap

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA
TROUBLE SHOOTING STARTER MOTOR DOES NOT OPERATE
Check the starter (coil). Check for poor contact at the battery terminals and starter. Check the transmission ran
ge switch.
WARNING:Battery posts, terminals and related accessories
contain lead and lead compounds. Wash hands after
handling.

2004 Mitsubishi Endeavor Limited
2004 STARTING & CHARGING SYSTEMS Starters - Endeavor

STARTER MOTOR DOES NOT STOPCheck the magnetic switch. ON-VEHICLE TESTING STARTER MOTOR DOES NOT OPERATE 1. Is the battery in good condition? If Yes, go to the next step. If No, then charge
or replace battery.
2. Disconnect the starter motor "S" (solenoid) terminal connector. Using a jumper
wire, apply battery positive voltage to starter motor "S" (solenoid) terminal.
Does starter motor operate normally? If Yes, then check ignition switch,
transmission range switch and the line between the battery and starter motor
"S" (solenoid) terminal. If No, then go to the next step.
3. Check if the cable between starter "B" (battery) terminal and battery positive
terminal for connection and continuity. Is the starter cable in good condition? I
f
Yes, then go to the next step. If No, then repair or replace the cable.
4. Check the connection and continuity of the cable between starter motor body
and the negative battery terminal. Is the ground line in good condition? If Yes,
then go to the next step. If No, then repair or replace cable.
5. Is the starter motor in good condition? If Yes, problem is excessive rotational
resistance of the engine. If No, then replace the starter motor.
BENCH TESTING MAGNETIC SWITCH PULL-IN TEST 1. Disconnect field coil wire from "M" terminal of the magnetic switch. See Fig.
3 . WARNING:Battery posts, terminals and related accessories
contain lead and lead compounds. Wash hands after
handling.
CAUTION: To prevent coil from burning, DO NOT apply voltage
to starter assembly for more than 10 seconds.

2004 Mitsubishi Endeavor Limited
2004 STARTING & CHARGING SYSTEMS Starters - Endeavor

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA
.
SUNROOF MOTOR CHECK
MOTOR SECTION CHECK (EXCEPT MOTOR ROTATION SENSOR INSPECTION) 1. Connect a battery directly to the motor terminals and check that the motor runs
smoothly.
2. Check that the motor runs in the opposite direction when the battery is
connected with the polarity reversed.
3. If a defect is found, replace the sunroof motor.
SUNROOF MOTOR CHECK TESTER CONNECTION
GEAR SHAFT:
Connect terminal No. 1 and the negative battery
terminal. Connect terminal No. 2 and the positive battery
terminal.
Turns in direction
A.
Connect terminal No. 2 and the negative battery
terminal. Connect terminal No. 1 and the positive battery
terminal.
Turns in direction
B.

2004 Mitsubishi Endeavor LS
2004 BODY & ACCESSORIES Sunroof Assembly - Endeavor

2. Check to see that the water is vigorously sprayed when connecting the positive
battery terminal to terminal number 2 and terminal number 1 to the ground. REAR WIPER AND WASHER SWITCH CHECK Check continuity between the switch terminals.
REAR WIPER AND WASHER SWITCH CHECK
Fig. 12: Identifying Rear Wiper And Washer Switch TerminalsSWITCH
POSITION
TESTER
CONNECTION
SPECIFIED
CONDITION
OFF
25-26,25-29
Open circuit
Rear wiper switch
25-26
Less than 2 ohms
Rear washer switch
25-29

2004 Mitsubishi Endeavor LS
2004 BODY & ACCESSORIES Rear Wiper And Washer - Endeavor