2004 MITSUBISHI ENDEAVOR check engine

Fig. 29: Checking Timing Marks Of All The Sprockets Are In Alignment

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
9. Rotate the crankshaft a quarter turn counterclockwise. Then rotate it back
clockwise to verify that all the timing marks are aligned.
10. Loosen the flange bolt securing the tensioner pulley, and then mount special
tool MD998767 and a torque wrench on the tensioner pulley.
11. Torque it to 4.4 N.m (39 in-lb) with the torque wrench.
12. While holding the tensioner pulley in position, tighten the flange bolt to the
specified torque.
Ti
ghtenin
g tor
que: 48+
/-6 N.m (35+
/-4 f
t-lb)

2004 Mitsubishi Endeavor Limited 2004 ENGINE Engine Overhaul - Endeavor

Fig. 30: Holding The Tensioner Pulley In Position, Tighten The Flange Bolt

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
13. Rotate the crankshaft two turns clockwise and leave it alone for approximately
five minutes.
14. Check to see whether the metal wire inserted when the auto-tensioner was
installed can be removed without any resistance.
If the metal wire can be removed without any resistance, it means that the belt
has a proper tension. Therefore, remove the metal wire. In this condition, check
that the rod protrusion of the auto-tensioner is within the standard value.
Standard value: 4.8 - 6.0 mm (0.19 - 0.24 inch)

2004 Mitsubishi Endeavor Limited 2004 ENGINE Engine Overhaul - Endeavor

Fig. 31: Checking Auto
-Tensioner Was Can Be Removed Without
Resistance

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
15. If the metal wire offers resistance when removed, repeat the previous steps 10
through 13 until proper belt tension is obtained.
>>E<< ENGINE SUPPORT BRACKET, RIGHT INSTALLATION The mounting bolts of the right engine support bracket must be tightened in the
order shown in the illustration.
Tightening torque: 45+/-5 N.m (34+/-3 ft-lb)
Bolt length
85 mm
(33.5 inch
) - Bolt
3

2004 Mitsubishi Endeavor Limited 2004 ENGINE Engine Overhaul - Endeavor

Fig. 33: Checking Condition Of Belt

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
2. Cracks on rubber back
3. Cracks or peeling of canvas
4. Cracks on tooth bottom

2004 Mitsubishi Endeavor Limited 2004 ENGINE Engine Overhaul - Endeavor

Fig. 37: Checking Tensioner Pulley And Idler Pulley

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.

2004 Mitsubishi Endeavor Limited 2004 ENGINE Engine Overhaul - Endeavor

AUT
O-TENSIONE
R
1. Check for oil leaks. If oil leaks are evident, replace the auto-tensioner.
2. Check the rod end for wear or damage and replace the auto-tensioner if
necessary.
3. Measure the rod protrusion. If it is out of specification, replace the auto-
tensioner.
Standard value: 12 mm (0.5 inch)
Fig. 38: Checking Auto
-Tensioner

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
4. Press the rod with a force of 98 to 196 N (22 to 44 pounds) and measure the
movement of the rod.
If the measured value is out of the standard value
, re
place the auto-tensioner.

2004 Mitsubishi Endeavor Limited 2004 ENGINE Engine Overhaul - Endeavor

Tightening torque: 22+/-1 N.m (16+/-1 ft-lb)
>>B<< INJECTOR INSTALLATION 1. Apply clean engine oil to the O-ring.
2. Insert the injector into the fuel rail.
Fig. 43: Installing Injector

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3. Make sure the injector rotates smoothly. If not, remove the injector to check
the O-ring for damage, and replace the O-ring if necessary. Then reinsert the
injector and check that it rotates smoothly.
4. Confirm the
protrusion of in
jector is at center. I
f not
, rotate the in
jector fo
r
CAUTION: Use care not to let engine oil enter the fuel rail.

2004 Mitsubishi Endeavor Limited 2004 ENGINE Engine Overhaul - Endeavor

protrusion to be center.
Fig. 44: Checking Protrusion Of Injector

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
>>C<< INJECTOR AND FUEL RAIL INSTALLATION 1. Apply clean engine oil to the O-ring.
2. Insert the fuel pressure regulator into the fuel rail.
3. Make sure the regulator rotates smoothly. If not, remove the fuel pressure
regulator to check the O-ring for damage, and replace the O-ring if necessary.
Then reinsert the fuel pressure regulator and chec
k that it rotates smoothly.
CAUTION: Do not let engine oil enter the fuel rail.

2004 Mitsubishi Endeavor Limited 2004 ENGINE Engine Overhaul - Endeavor