2004 MITSUBISHI ENDEAVOR check engine

Fig. 83: Checking Valve Face And Margin

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2. If the margin exceeds the service minimum limit, replace the valve.
Standard value:
< Intake > 1.0 mm (0.04 inch)
< Exhaust > 1.2 mm (0.05 inch)
Minimum limit:
< Intake > 0.5 mm (0.02 inch)
< Exhaust > 0.7 mm (0.03 inch)
3. Measure the valve's total length. If the measurement is less than specified,
replace the valve.
Standard value:

2004 Mitsubishi Endeavor Limited 2004 ENGINE Engine Overhaul - Endeavor

VALVE SEAT RECONDITIONING PROCEDURE1. Correct to that the valve seat width and angle are as specified in the illustration.
Fig. 88: Identifying Valve Seat Specifications

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2. After correcting the valve seat, lap the valve and valve seat using lapping
compound. Then, check the valve stem projection.
VALVE SEAT REPLACEMENT PROCEDURE
CAUTION: Before correcting the valve seat, check the clearance
between the valve guide and valve and, if necessary,
replace the valve guide.CAUTION: Before replacing the valve seat, check the valve
guide and, if necessary, replace the valve guide.

2004 Mitsubishi Endeavor Limited 2004 ENGINE Engine Overhaul - Endeavor

OIL PAN AND OIL PUMP REMOVAL AND INSTALLATION Fig. 93: Removing/Installing Oil Pan And Oil Pump

to check for sliding condition.

2004 Mitsubishi Endeavor Limited 2004 ENGINE Engine Overhaul - Endeavor

Fig. 108: Installing Drain Plug Gaske
t
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INSPECTION OIL PUMP 1. Check the tip clearance.
Standard value: 0.06 - 0.18 mm (0.003 - 0.007 inch)
Fig. 109: Checking Tip Clearance

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2. Check the side clearance.
Standard value: 0.04 - 0.10 mm (0.002 - 0.003 inch)

2004 Mitsubishi Endeavor Limited 2004 ENGINE Engine Overhaul - Endeavor

Fig. 110: Checking Side Clearance

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3. Check the body clearance.
Standard value: 0.10 - 0.18 mm (0.004 - 0.007 inch)
Limit: 0.35 mm (0.013 inch)

2004 Mitsubishi Endeavor Limited 2004 ENGINE Engine Overhaul - Endeavor

Fig. 111: Checking Body Clearance

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PISTON AND CONNECTING ROD REMOVAL AND INSTALLATION
2004 Mitsubishi Endeavor Limited 2004 ENGINE Engine Overhaul - Endeavor

Fig. 118: Identifying Mark On Piston And Connecting Rod

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4. Set the snap ring into the other side of the piston pin hole.
5. Check that the
piston moves smoothl
y.

2004 Mitsubishi Endeavor Limited 2004 ENGINE Engine Overhaul - Endeavor

Fig. 119: Checking Piton Moves Smoothly

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>>B<< OIL RING INSTALLATION 1. Fit the oil ring spacer into the piston ring groove.
2004 Mitsubishi Endeavor Limited 2004 ENGINE Engine Overhaul - Endeavor