Page 3542 of 3870
5. Connect the battery cable from the negative battery terminal to the starter
motor body.
6. Adjust the rheostat until the battery positive voltage shown by the voltmeter is
11V.
7. Confirm that the maximum amperage is 95 amps, and that the starter motor
turns smoothly and freely.
Fig. 6: Free Running Test
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
COMMUTATOR CHECK 1. Place the armature on a pair of V- blocks and check the runout by using a dial
gauge. See STARTER SPECIFICATIONS
.
2. Check the outer diameter of the commutator. See STARTER
SPECIFICATIONS
.
3. Check the depth of the undercut between segments. See STARTER
SPECIFICATIONS
.
4. Replace commutator if runout, diameter or undercut depth is not within
specification.
BRUSH CHECK
2004 Mitsubishi Endeavor Limited
2004 STARTING & CHARGING SYSTEMS Starters - Endeavor
Page 3569 of 3870
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA
.
SUNROOF MOTOR CHECK
MOTOR SECTION CHECK (EXCEPT MOTOR ROTATION SENSOR INSPECTION) 1. Connect a battery directly to the motor terminals and check that the motor runs
smoothly.
2. Check that the motor runs in the opposite direction when the battery is
connected with the polarity reversed.
3. If a defect is found, replace the sunroof motor.
SUNROOF MOTOR CHECK TESTER CONNECTION
GEAR SHAFT:
Connect terminal No. 1 and the negative battery
terminal. Connect terminal No. 2 and the positive battery
terminal.
Turns in direction
A.
Connect terminal No. 2 and the negative battery
terminal. Connect terminal No. 1 and the positive battery
terminal.
Turns in direction
B.
2004 Mitsubishi Endeavor LS
2004 BODY & ACCESSORIES Sunroof Assembly - Endeavor
Page 3670 of 3870

And Body
-Side Harness Connector
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
3. Vehicles for AWD, connect special tool MB991970 between the
TCL/ASC-ECU and the body-side harness connector.
4. Turn the ignition switch to the "ON" position.
5. Vehicles for FWD, measure the terminal voltage between special tool
MB991970 connector terminal 6 (ABS/TCL-ECU connector A-02
terminal 6) and ground.
When the TCL switch is not pressed, the voltage should measure
battery positive voltage (approximately 12 volts). When the TCL switch is pressed, the voltage should measure 1 volt or
less.
6. Vehicles for AWD, measure the terminal voltage between special tool
MB991952 connector terminal 15 (TCL/ASC-ECU connector A-32
terminal 15) and ground. When the TCL switch is not pressed, the voltage should measure
battery positive voltage (approximately 12 volts). When the TCL switch is pressed, the voltage should measure 1 volt or
less.
7. Turn the ignition switch to the "LOCK" (OFF) position.
8. Vehicles for FWD, disconnect special tool MB991970 between the
ABS/TCL-ECU and the body-side harness connector.
9. Vehicles for AWD, disconnect special tool MB991952 between the
TCL/ASC-ECU and the body-side harness connector.
10. Connect all the connectors from the ABS/TCL-ECU < FWD > or
TCL/ASC-ECU < AWD >.
Q: Is the terminal volta
ge batter
y terminal volta
ge when the TCL switch is
not
pressed, and is the terminal volta
ge 1 volt or less when the TCL switch
is pressed?
YES
: Go to Ste
p 6 .
2004 Mitsubishi Endeavor LS
2004 BRAKES Traction Control System (TCL) - Endeavor
Page 3722 of 3870
4. Disconnect the positive battery terminal to rear wiper motor connector terminal
number 3, when the rear wiper motor running.
5. Check to see that the rear wiper motor stops.
2004 Mitsubishi Endeavor LS
2004 BODY & ACCESSORIES Rear Wiper And Washer - Endeavor
Page 3732 of 3870
2. Check to see that the water is vigorously sprayed when connecting the positive
battery terminal to terminal number 2 and terminal number 1 to the ground. REAR WIPER AND WASHER SWITCH CHECK Check continuity between the switch terminals.
REAR WIPER AND WASHER SWITCH CHECK
Fig. 12: Identifying Rear Wiper And Washer Switch TerminalsSWITCH
POSITION
TESTER
CONNECTION
SPECIFIED
CONDITION
OFF
25-26,25-29
Open circuit
Rear wiper switch
25-26
Less than 2 ohms
Rear washer switch
25-29
2004 Mitsubishi Endeavor LS
2004 BODY & ACCESSORIES Rear Wiper And Washer - Endeavor
Page 3745 of 3870
Fig. 7: Connecting Windshield Wiper Motor Connector Terminal Number 5 To Ground
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
3. Check to see that the windshield wiper motor runs at high speed when
connecting the positive battery terminal to windshield wiper motor connector
terminal number 2.
2004 Mitsubishi Endeavor LS
2004 BODY & ACCESSORIES Windshield Wiper And Washer - Endeavor
Page 3746 of 3870
Fig. 8: Checking Windshield Wiper Motor Runs At High Speed
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
4. Check to see that the windshield wiper motor runs at low speed when
connecting the positive battery terminal to windshield wiper motor connector
terminal number 1.
2004 Mitsubishi Endeavor LS
2004 BODY & ACCESSORIES Windshield Wiper And Washer - Endeavor
Page 3747 of 3870
Fig. 9: Checking Windshield Wiper Motor Runs At Low Speed
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
5. Disconnect the positive battery terminal to windshield wiper motor connector
terminal number 1 with the windshield wiper motor running at low speed.
6. Check to see that the motor stops.
2004 Mitsubishi Endeavor LS
2004 BODY & ACCESSORIES Windshield Wiper And Washer - Endeavor