2004 MITSUBISHI ENDEAVOR Battery terminal positive

POTENTIOMETER CHECK While checking the air mix damper control motor, measure the resistances between
terminals numbers 3 and 5 and between numbers 3 and 7. At this time, the
resistances should change gradually within the standard value.
Standard value: 1.7 (MAX HOT) - 5.0 (MAX COOL) kohm MODE SELECTION DAMPER CONTROL MOTOR CHECK Check the mode selection dam
per control motor b
y the followin
g procedures.

Connect terminal 2 to the
negative battery terminal
the MAX HOT position
At the MAX HOT
position
Connect terminal 2 to the
positive battery terminal

Connect terminal 1 to the
negative battery terminal
The lever moves from the
MAX HOT position to
the MAX COOL position
CAUTION: Do not apply battery voltage when the damper is in
the FACE or DEF position.

2004 Mitsubishi Endeavor LS
2004 HVAC Heater Air Conditioning, Ventilation - Endeavor

Fig. 290: Identifying Damper Control Motor Face And Def Position

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.

MODE SELECTION DAMPER CONTROL MOTOR

LEVER POSITION
BATTERY
CONNECTION
LEVER OPERATION
At the FACE position
Connect terminal 1 to the
positive battery terminal

Connect terminal 2 to the
negative battery terminal
The lever moves from the
FACE position to the
DEF position
At the DEF position
Connect terminal 2 to the
positive battery terminal

Connect terminal 1 to the
negative battery terminal
The lever moves from the
DEF position to the
FACE position

2004 Mitsubishi Endeavor LS
2004 HVAC Heater Air Conditioning, Ventilation - Endeavor

Motor

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.

DAMPER CONTROL MOTOR OUTSIDE/INSIDE AIR SELECTION

BLOWER FAN AND MOTOR CHECK When battery voltage is applied between the terminals, check that the motor
operates. Also, check that there is no abnormal noise. LEVER POSITION
BATTERY
CONNECTION
LEVER OPERATION
At the inside position
Connect terminal 1 to the
positive battery terminal

Connect terminal 5 to the
negative battery terminal
The lever moves from the
outside position to the
inside position
At the outside position
Connect terminal 1 to the
positive battery terminal

Connect terminal 4 to the
negative battery terminal
The lever moves from the
inside position to the
outside position

2004 Mitsubishi Endeavor LS
2004 HVAC Heater Air Conditioning, Ventilation - Endeavor

Condenser:
15 cm
3 (0.5 fl.oz)
Suction hose:
10 cm
3 (0.3 fl.oz)
Receiver:
10 cm
3 (0.3 fl.oz)
INSPECTION COMPRESSOR AIR CONDITIONING COMPRESSOR CLUTCH OPERATION CHECK Connect the compressor connector terminal to the battery positive (+) terminal and
ground the battery's negative (-) terminal to the compressor unit. At that time, the
air conditioning compressor clutch should make a definite operating sound. Fig. 298: Checking A/C Compressor Clutch

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.

DISASSEMBLY AND ASSEMBLY
2004 Mitsubishi Endeavor LS
2004 HVAC Heater Air Conditioning, Ventilation - Endeavor

1. Disconnect rear blower motor connector C-20, and measure the voltage at
the wiring harness side.
2. Turn the ignition switch to the "ON" position.
3. Turn the blower speed selection dial to the "MAX" position.
4. Turn the mode selection dial to the "Face" position.
5. Turn the rear blower switch to the "ON" position.
Fig. 27: Identifying Connector C
-20
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.

6. Measure the voltage between terminal 3 and ground.
The measured value should be approximately 12 volts (battery positive volta
ge).

2004 Mitsubishi Endeavor LS
2004 HVAC Automatic Air Conditioning - Endeavor

REAR BLOWER RELAY CONTINUIT
Y
Q: Is the rear blower relay in good condition?

YES:
Go to Step 5.
NO:
Replace the rear blower relay. The rear blower motor should operate
normally.
STEP 5. Measure the voltage at rear blower relay connector C-209.

1. Disconnect rear blower relay connector C-209, and measure the voltage at
the junction block side.
2. Turn the ignition switch to the "ON" position.
3. Turn the blower speed selection dial to the "MAX" position.
4. Turn the mode selection dial to the "Face" position.
5. Turn the rear blower switch to the "ON" position.
BATTERY VOLTAGE
TESTER
CONNECTION
SPECIFIED
CONDITION
Not applied
1 - 4
Open circuit
Connect terminal 3 to the
positive battery terminal

Connect terminal 2 to the
negative battery terminal
1 - 4
Less than 2 ohms

2004 Mitsubishi Endeavor LS
2004 HVAC Automatic Air Conditioning - Endeavor

Fig. 31: Identifying Connector C
-209

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.

6. Measure the voltage between terminal 3 and ground.
The measured value should be approximately 12 volts (battery positive volta
ge).

2004 Mitsubishi Endeavor LS
2004 HVAC Automatic Air Conditioning - Endeavor

Fig. 37: Identifying Connector C
-209

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.

2. Measure the voltage between terminal 4 and ground.
The measured value should be approximately 12 volts (battery
positive voltage).

2004 Mitsubishi Endeavor LS
2004 HVAC Automatic Air Conditioning - Endeavor