2004 ISUZU TF SERIES reverse

8A-336 ELECTRICAL-BODY AND CHASSIS
REMOVAL AND INSTALLATION



AUDIO
Refer to Section 9 “ACCESSORIES” for details.


CIGARETTE LIGHTER
Removal
1. Disconnect the battery ground cable.
2. Remove the center cluster ASM.
3. Remove the lighter

1.
4. Disconnect the connector

2.
5. Loosen the ring nut

3 at the back side.
6. Remove the outer case
4.
7. Remove the lighter holder
5 from the bezel.





Installation
Follow the removal procedure in the reverse order to install the
lighter.
Pay close attention to the important points mentioned in the
following paragraphs.



Connector
Be absolutely sure that the lighter connector is securely
connected.
This will prevent a poor contact and an open circuit.


ACC SOCKET
Removal
1. Disconnect the battery ground cable.
2. Remove the center cluster ASM.
3. Disconnect the connector.
4. Remove the holder nut
1.
5. Remove the ACC Socket
2

Installation
Follow the removal procedure in the reverse order to install the
lighter.

ELECTRICAL-BODY AND CHASSIS 8A-345
REMOVAL AND INSTALLATION



DOOR MIRROR CONTROL SWITCH
Removal
1. Disconnect the battery ground cable.
2. Door trim pad Assembly

Refer to section 10 “BODY” for door trim pad assembly
removal steps.
3. Door Mirror Control Switch
Remove the power window switch bezel.

Remove the screw.

Disconnect the switch connector.

To remove the switch panel assembly.



Installation
To install, follow the removal steps in the reverse order.




DOOR MIRROR
Removal and Installation
Refer to the DOOR MIRROR in section 10 “BODY”.

ELECTRICAL-BODY AND CHASSIS 8A-355
REMOVAL AND INSTALLATION

865R300008


REAR DEFOGGER SWITCH
Removal
1. Instrument Panel Cluster Assembly

Refer to Section 10 “BODY” for center cluster panel
assembly removal steps.
2. Rear Defogger Switch (With HVAC control unit)
Refer to Section 1 “HVAC” HVAC control unit assembly
removal steps.



Installation
Follow the removal procedure in the reverse order to install the
rear defogger switch.

8A-372 ELECTRICAL-BODY AND CHASSIS
2WD-4WD Switch
REMOVAL AND INSTALLATION
825R300018

Removal
1. Remove the center cluster ASM
2. Disconnect the connector.
3. Remove the 2WD-4WD switch.


Installation
To install, follow the removal steps in the reverse order.

8A-410 ELECTRICAL-BODY AND CHASSIS
ANTI THEFT INDICATOR


Removal
1. Disconnect the battery ground cable.


RTW3A0SH001301
2. Remove the side ventilation grille.




RTW08ASH000101
3. Disconnect the indicator connector and screw from the
backside of the side ventilation grille to remove the anti thef
t
indicator.


Installation
To install, follow the removal steps in the reverse order, noting
the following point.
1. Push in the switch with your fingers until it locks securely.

CRUISE CONTROL SYSTEM 8B-5
Brake Switch






RTW3A0MH000101

Removal
1. Disconnect the battery ground cable.
2. Remove the brake switch.

Disconnect the connector (1).

Loosen lock nuts of the switch (2).

Remove the switch by turning it (3).



Installation
To install, follow the removal steps in the reverse order, noting
the following points.
1. Check to see if the brake pedal has been returned by the
return spring to the specified position.
2. Turn the switch clock-wise until the tip of the threaded
portion of the brake switch contacts the pedal arm.



RTW3A0SH000901

3. Turn the switch counter-clock-wise until the space between
the tip of the threaded portion and the pedal arm is 0.2 to
1.2 mm (0.01-0.06 in.) as shown in the figure.

8B-6 CRUISE CONTROL SYSTEM
Adjustment
1. Check to be sure that the brake pedal has been completely
returned by the return spring.
2. Disconnect the switch connector.



RTW3A0SH001201

3. Release the lock (2) by turning the switch (1) counter-clock-
wise.
4. After doing so, pull the pedal arm (3) to you a little so tha
t
the pedal arm is not pushed in.
5. Making the pedal arm not movable with one hand, push in
the whole switch with the other hand until the plunger of the
switch is pushed in and the switch itself hits the rubber o
f
the pedal arm.
In the condition, turn the switch clock-wise until "click"
sound is made and lock it.
By doing this, the switch is adjusted at 0.2 to 1.2mm (0.01-
0.06 in.) clearance.

Clutch Switch


Removal and Installation
Refer to the Clutch Control removal and installation steps in
Clutch section.

Adjustment
1. Turn the clutch switch or stopper bolt 1 until the switch bolt
or stopper bolt just touches the clutch pedal arm.
2. Adjust clutch switch or stopper bolt by backing it out half a
turn, and measure the clearance (L) between the clutch
pedal arm and the clutch switch bolt end or stopper bolt.
3. Lock the lock nut
2.
4. Connect the clutch switch connector.

Clutch switch and clutch and clutch pedal clearance
mm (in)

Limit 0.5-1.5 (0.020-0.059)


Starter Switch

431R300001
Removal
1. Steering Lock Assembly

Refer to the Steering Lock assembly removal steps o
f
"Steering Column" in Power-Assisted Steering System
section.
2. Starter Switch

Installation
Follow the removal procedure in the reverse order to install the
starter switch.

CRUISE CONTROL SYSTEM 8B-7
Cruise Control Main Switch



Removal
1. Disconnect the battery ground cable.


RTW3A0SH001301
2. Remove the side ventilation grille.



RTW3A0SH001401
3. Disconnect the switch connector and push the lock from the
backside of the side ventilation grille to remove the cruise
control main switch.


Installation
To install, follow the removal steps in the reverse order, noting
the following point.
1. Push in the switch with your fingers until it locks securely.

Cruise Control Switch (Combination Switch)


Removal and Installation
Refer to the Lighting Switch (Combination Switch) removal and
installation steps of Lighting System in Body and Accessories
section.