2004 ISUZU TF SERIES change time

6E–50 ENGINE DRIVEABILITY AND EMISSIONS
Crankshaft Position (CKP) Sensor
The crankshaft position (CKP) sensor, which sends a
signal necessary for deciding on injection timing to the
ECM, is mounted on the left-hand side of the cylinder
block just back of the A/C compressor.
The crankshaft has a 58 teeth press-fit timing disc, from
which the CKP sensor reads the position of the
crankshaft at all the times. It converts this to an
electrical signal, which it sends to the ECM.
Using the 58 X signals per rotation and the timing-mark
signal sent by the CKP sensor, the ECM is able to
accurately calculate engine speed and crank position.
The ECM converts the 58 X signals into square signals.
This converted signal is sent from the ECM terminal J2-
25 to the tachometer.
Knock Sensor (KS)
The knock sensor (KS) contains an element that
converts detection of knock into an electrical signal, and
is mounted on cylinder block wall.
When the ECM receives a signal that indicates knock,
the ECM orders ignition timing to be adjusted to
compensate.
Engine Coolant Temperature (ECT) Sensor
The ECT sensor is a thermistor. A temperature changes
the resistance value. And it changes voltage. In other
words it measures a temperature value. It is installed on
the coolant stream. Low coolant temperature produces
a high resistance.
The ECM supplies 5 volts signal to the ECT sensor
through resisters in the ECM and measures the voltage.
The signal voltage will be high when the engine
temperature is cold, and it will be low when the engine
temperature is hot.

Ch aract erist ic of ECT Sens or -Ref erenc e-
10 100 1000 10000 100000
-20-100 10203040 5060708090100110120
Cool ant Temp. ( deg . C ) ( Tech2 R eadi ng )
Resistance (ohm) (Solid Line)

ENGINE DRIVEABILITY AND EMISSIONS 6E–51
Intake Air Temperature (IAT) Sensor
The IAT sensor is a thermistor. A temperature changes
the resistance value. And it changes voltage. In other
words it measures a temperature value. Low air
temperature produces a high resistance.
The ECM supplies 5 volts signal to the IAT sensor
through resisters in the ECM and measures the voltage.
The signal voltage will be high when the air temperature
is cold, and it will be low when the air temperature is
hot.
Vehicle Speed Sensor (VSS)
The VSS is a magnet rotated by the transmission output
shaft. The VSS uses a hall element. It interacts with the
magnetic field treated by the rotating magnet. It outputs
pulse signal. The 12 volts operating supply from the
meter fuse.
Heated Oxygen (O2) Sensor
The heated ox ygen sensor consists of a 4-wire low
temperature activated zirconia ox ygen analyzer element
with heater for operating temperature of 315°C, and
there is one mounted on each ex haust pipe.
A constant 450millivolt is supplied by the ECM between
the two supply terminals, and oxygen concentration in
the ex haust gas is reported to the ECM as returned
signal voltage.
The ox ygen present in the ex haust gas reacts with the
sensor to produce a voltage output. This voltage should
constantly fluctuate from approx imately 100mV to
1000mV and the ECM calculates the pulse width
commanded for the injectors to produce the proper
combustion chamber mix ture.
Low ox ygen sensor output voltage is a lean mix ture
which will result in a rich commanded to compensate.
High ox ygen sensor output voltage is a rich mix ture
which result in a lean commanded to compensate.
When the engine is first started the system is in “Open
Loop” operation. In “Open Loop”, the ECM ignores the
signal from the ox ygen sensors. When various
conditions (ECT, time from start, engine speed &
ox ygen sensor output) are met, the system enters
“Closed Loop” operation. In “Closed Loop”, the ECM
calculates the air fuel ratio based on the signal from the
ox ygen sensors.
Heated ox ygen sensors are used to minimize the
amount of time required for closed loop fuel control to
begin operation and allow accurate catalyst monitoring.
The ox ygen sensor heater greatly decreases the
amount of time required for fuel control sensors to
become active.
Oxygen sensor heaters are required by catalyst monitor
and sensors to maintain a sufficiently high temperature
which allows accurate ex haust ox ygen content readings
further away from the engine.
C haract erist ic of I A T Sen sor -Ref erence-
10 100 1000 10000 100000
- 20 - 10 0 10 20 30 40 50 60 70 80 90 100 110 120
I nt ake A i r T emp. ( deg . C ) ( Tec h2 R eadi ng )
Resistance (ohm) (Solid Line)

6E–52 ENGINE DRIVEABILITY AND EMISSIONS
GENERAL DESCRIPTION FOR FUEL
METERING
The fuel metering system starts with the fuel in the fuel
tank. An electric fuel pump, located in the fuel tank,
pumps fuel to the fuel rail through an in-line fuel filter.
The pump is designed to provide fuel at a pressure
above the pressure needed by the injectors.
A fuel pressure regulator in the fuel rail keeps fuel
available to the fuel injectors at a constant pressure.
A return line delivers unused fuel back to the fuel tank.
The basic function of the air/fuel metering system is to
control the air/fuel delivery to the engine. Fuel is
delivered to the engine by individual fuel injectors
mounted in the intake manifold.
The main control sensor is the heated ox ygen sensor
located in the ex haust system. The heated ox ygen
sensor reports to the ECM how much oxygen is in the
ex haust gas. The ECM changes the air/fuel ratio to the
engine by controlling the amount of time that fuel
injector is “On”.
The best mix ture to minimize exhaust emissions is 14.7
parts of air to 1 part of gasoline by weight, which allows
the catalytic converter to operate most efficiently.
Because of the constant measuring and adjusting of the
air/fuel ratio, the fuel injection system is called a “closed
loop” system.
The ECM monitors signals from several sensors in
order to determine the fuel needs of the engine. Fuel is
delivered under one of several conditions called “mode”.
All modes are controlled by the ECM.
Battery Voltage Correction Mode
When battery voltage is low, the ECM will compensate
for the weak spark by increasing the following:
The amount of fuel delivered.
The idle RPM.
Clear Flood Mode
Clear a flooded engine by pushing the accelerator pedal
down all the way. The ECM then de-energizes the fuel
injectors. The ECM holds the fuel injectors de-energized
as long as the throttle remains above 75% and the
engine speed is below 800 RPM. If the throttle position
becomes less than 75%, the ECM again begins to pulse
the injectors ON and OFF, allowing fuel into the
cylinders.
Deceleration Fuel Cutoff (DFCO) Mode
The ECM reduces the amount of fuel injected when it
detects a decrease in the throttle position and the air
flow. When deceleration is very fast, the ECM may cut
off fuel completely. Until enable conditions meet the
engine revolution less 1000 rpm or manifold absolute
pressure less than 10 kPa.
Engine Speed/ Vehicle Speed/ Fuel Disable
Mode
The ECM monitors engine speed. It turns off the fuel
injectors when the engine speed increases above 6000
RPM. The fuel injectors are turned back on when
engine speed decreases below 3500 RPM.
Acceleration Mode
The ECM provides ex tra fuel when it detects a rapid
increase in the throttle position and the air flow.
Fuel Cutoff Mode
No fuel is delivered by the fuel injectors when the
ignition is OFF. This prevents engine run-on. In addition,
the ECM suspends fuel delivery if no reference pulses
are detected (engine not running) to prevent engine
flooding.
Starting Mode
When the ignition is first turned ON, the ECM energizes
the fuel pump relay for two seconds to allow the fuel
pump to build up pressure. The ECM then checks the
engine coolant temperature (ECT) sensor and the
throttle position sensor to determine the proper air/fuel
ratio for starting.
The ECM controls the amount of fuel delivered in the
starting mode by adjusting how long the fuel injectors
are energized by pulsing the injectors for very short
times.
Run Mode
The run mode has the following two conditions:
Open loop
Closed loop
When the engine is first started, the system is in “open
loop” operation. In “Open Loop,” the ECM ignores the
signal from the heated oxygen sensor (HO2S). It
calculates the air/fuel ratio based on inputs from the TP,
ECT, and MAP sensors.
The system remains in “Open Loop” until the following
conditions are met:
The HO2S has a varying voltage output showing that
it is hot enough to operate properly (this depends on
temperature).
The ECT has reached a specified temperature.
A specific amount of time has elapsed since starting
the engine.
Engine speed has been greater than a specified RPM
since start-up.
The specific values for the above conditions vary with
different engines and are stored in the programmable
read only memory (PROM). When these conditions are
met, the system enters “closed loop” operation. In
“closed loop,” the ECM calculates the air/fuel ratio
(injector on-time) based on the signal from the HO2S.
This allows the air/fuel ratio to stay very close to 14.7:1.

6E–74 ENGINE DRIVEABILITY AND EMISSIONS
TYPICAL SCAN DATA & DEFINITIONS (O2 SENSOR DATA)
Use the Typical Values Table only after the On-Board Diagnostic System Check has been completed, no DTC(s) were
noted, and you have determined that the on-board diagnostics are functioning properly. Tech 2 values from a
properly-running engine may be used for comparison with the engine you are diagnosing.
Condition : Vehicle stopping, engine running, air conditioning off & after warm-up (Coolant temperature approx imately
80 deg.)
Tech 2 ParameterUnitsIdle2000rpmDescription
1 Engine Speed rpm710 - 8751950 - 2050 The actual engine speed is measured by ECM from the
CKP sensor 58X signal.
2 Desired Idle Speed rpm825800 - 850 The desired engine idle speed that the ECM
commanding. The ECM compensates for various engine
loa ds.
3 Engine Coolant
Te mpe rature°C or °F80 - 9080 - 90 The ECT is measured by ECM from ECT sensor output
voltage. When the engine is normally warm upped, this
data displays approximately 80 °C or more.
4 Sta rt Up ECT (Engine
Coolant Temperature)°C or °FDepends on ECT
a t start-upDepends on ECT
at sta rt-upStart-up ECT is measured by ECM from ECT sensor
output voltage when engine is started.
5Inta ke Air
Temperature °C or °FDe pe nds on
ambient tempDepends on
ambient tempThe IAT is me asure d by ECM fro m IAT se nsor output
voltage. This data is changing by intake air temperature.
6 Sta rt Up IAT (Inta ke
Air Temperature)°C or °FDepends on IAT at
sta rt-upDepends on IAT at
start-upStart-up IAT is measured by ECM from IAT sensor output
voltage when engine is started.
7 Manifold Absolute
Pre ssurekPa31 - 3625 - 30The MAP (kPa ) is mea sured by ECM fro m MAP output
voltage. This data is changing by inlet manifold pressure.
8 Barometric Pressure kPaDe pe nds on
altitudeDepends on
altitudeThe ba ro me tric pressure is mea sure d by ECM from the
MAP se nsor o utput v o ltage monitore d during ke y up and
w ide o pe n thro ttle. This data is cha nging by a ltitude.
9 Throttle Position %02 - 4 Throttle position operating angle is measured by the
ECM from throttle position output voltage. This should
displa y 0% at idle a nd 99 - 100% at full throttle .
10 Calculated Air Flow g/s3.5 -4.508.0 - 10.0 This displays intake air amount. The mass air flow is
measured by ECM from the MAF sensor output voltage.
11 Air Fuel Ratio14.6:114.6:1 This displays the ECM commanded value. In closed
loo p, this sho uld no rmally be display ed a ro und 14.2:1 -
14.7:1.
12 Fuel System Status Open Loop/
Close LoopClo se Loo pClose Loop When the engine is first started the system is in “Ope n
Loop” operation. In “Open Loop”, the ECM igno res the
signal from the oxygen sensors. When various
conditions (ECT, time from start, engine speed & oxygen
sensor output) are met, the system enters “Closed Loop”
operation. In “Closed Loop”, the ECM calculates the air
fuel ratio based on the signal from the oxygen sensors.
13 Engine Load %2 - 55 - 10 This displays is calculated by the ECM form engine
speed and MAF sensor reading. Engine load should
increase with an increase in engine speed or air flow
amount.
14B1 O2 Sensor Ready
(Ba nk 1)Ye s / N oYe sYes This displays the status of the exhaust oxygen sensor.
This display will indicate “Ye s” when the ECM detects a
fluctuating oxygen sensor output voltage sufficient to
a llow clo se d loo p o pe ration. This will no t occur unle ss
the oxygen sensor is warmed up.
15B1S1 Status
(Bank 1 Sensor 1)Rich / Le anRich / LeanRich / Lean This displays dependent on the exhaust oxygen sensor
output voltage. Should fluctuate constantly “Rich” and
“Le an” in closed loop.
16 Fuel Trim Learned Yes/NoYe sYes When conditions are appropriate for enabling long term
fue l trim corrections, fue l trim le a rn will display “Ye s”.
This indica te s tha t the lo ng term fue l trim is respo nding
to the short te rm fue l trim. If the fue l trim le an displa y s
“No”, then long term fuel trim will not respond to changes
in short te rm fuel trim.

6E–82 ENGINE DRIVEABILITY AND EMISSIONS
3. Snapshot data is displayed with TIS2000
[Snapshot Upload] function.
Snapshot is stored in the PC hard disk or floppy disk,
and can be displayed any time.
Stored snapshot can be displayed by the below
procedures.
1. Start TIS2000.
2. Select [Snapshot Upload] on the TIS2000 start
screen.3. Select [Open the existing files] or click the
corresponding icon of the tool bar.
4. Select the transferred snapshot.
5. Open the snapshot, to display the data parameter
list on the screen.
Graph display Values and graphs (Max. 3 graphs):
1. Click the icon for graph display. [Graph Parameter]
window opens.
2. Click the first graph icon of the window upper part,
and select one parameter from the list of the window
lower part. Selected parameter is displayed nest to
the graph icon. Graph division can be selected in
the field on the parameter right side.
3. Repeat the same procedures with the 2nd and 3rd
icons.
4. After selecting all parameters to be displayed (Max .
3 parameters), click [OK] button.
5. Parameter selected is displayed in graph form on
the right of the data parameter on the screen. 6. Graph display can be moved with the navigation
icon.
7. For displaying another parameter by graph, click the
parameter of the list, drug the mouse to the display
screen while pressing the mouse button and release
the mouse button. New parameter is displayed at
the position of the previous parameter. For
displaying the graph display screen in full size,
move the cursor upward on the screen. When the
cursor is changed to the magnifying glass form, click
the screen. Graph screen is displayed on the whole
screen.

ENGINE DRIVEABILITY AND EMISSIONS 6E–85
2. Demand of Data
1. Connect Tech-2 to the vehicle. When activated by
turning on the power of Tech-2, push the “Enter”
switch.
2. Turn on the ignition switch (without starting the
engine)
3. In the main menu of Diagnostic Tester, push “F1:
Service Programming System (SPS)”.
4. Push “F0: Request Info” of Tech-2.5. Where vehicle data has been already saved in Tech
2, the ex isting data come on display. In this
instance, as Tech-2 starts asking whether to keep
the data or to continue obtaining anew data from the
control unit, choose either of them
6. If you select “continue”, you have to select “Model
Year”, “Vehicle Type”.
7. After that. then push button and turn Ignition switch
tuned on, off, on following Tech-2 display. Tech-2
will read information from controller after this
procedure.
8. During obtaining information, Tech-2 is receiving
information from the control unit ECM and TCM (A/T
only) at the same time. With VIN not being
programmed into the new control unit at the time of
shipment, "obtaining information" is not complete
(because the vehicle model, engine model and
model year are specified from VIN). For the
procedure get additional information on vehicles,
instruction will be provided in dialog form, when
TIS2000 is in operation.
9. Following instructions by Tech-2, push the “Ex it”
switch of Tech-2, turn off the ignition of the vehicle
and turn off the power of Tech-2, thereby removing
from the vehicle.3. Data Exchange
1. Connect Tech-2 to P/C, turn on the power and click
the “Next” button of P/C.
2. Check VIN of the vehicle and choose “Next”.
3. Select “System Type” for required control unit.
Engine (Programming for ECM or PCM)
Transmission (Programming for TCM)
4. When a lack of data is asked from among the
following menu, enter accordingly.
Select following Menu
Model Year
Model
Engine type
Transmission type
Destination code (vehicles for general export)*1
Immobilizer
Etc.
* 1: How to read the destination code
Destination code can be read from ID Plate affix ed on
vehicles, while on VIN plate the destination code is
described at the right-hand edge of Body Type line. In
the figure, the destination code can be read as "RR3"
(Australia).

ENGINE DRIVEABILITY AND EMISSIONS 6E–123
DIAGNOSTIC TROUBLE CODE (DTC) P0108 MANIFOLD ABSOLUTE
PRESSURE CIRCUIT HIGH INPUT
Condition for setting the DTC and action taken when the DTC sets
Circuit Description
The manifold absolute pressure (MAP) sensor responds
to changes in intake manifold pressure. The MAP
sensor signal voltage to the engine control module
(ECM) varies from below 2 volts at idle (low manifold
pressure) to above 4 volts with the ignition ON, engine
not running or at wide-open throttle (high manifold
pressure).
A “speed density” method of determining engine load is
used on the 2.4L engine. This is calculated using inputsfrom the MAP sensor, RPM, CKP Sensor, and the
Intake Air Temperature (IAT) sensor. The MAP sensor is
the main sensor used in this calculation, and measuring
engine load is its main function.
The ECM monitors the MAP signals for voltages outside
the normal range (10-104 kPa) of the MAP sensor. If the
ECM detects a MAP signal voltage that is ex cessively
high, Diagnostic Trouble Code P0108 will be set.
Code Type DTC Name DTC Setting Condition Fail-Safe (Back Up)
P0108 A Manifo ld Absolute Pre ssure Circuit
High Input1. No DTC re lating to TPS.
2. Thro ttle po sitio n is be lo w 15% if e ngine
spee d is be lo w 2500rpm, or throttle po si-
tio n is be lo w 35% if engine spe ed is mo re
than 2500rpm.
3. Engine run time is longer than 10 seconds.
4. MAP se nso r o utput is mo re tha n 103kPa.The ECM uses default manifold absolute
pressure value based on engine speed
and thro ttle po sitio n.

6E–136 ENGINE DRIVEABILITY AND EMISSIONS
DIAGNOSTIC TROUBLE CODE (DTC) P0117 ENGINE COOLANT
TEMPERATURE SENSOR LOW INPUT
Condition for setting the DTC and action taken when the DTC sets
Circuit Description
The engine coolant temperature (ECT) sensor is a
thermistor mounted in the engine coolant stream. The
engine control module (ECM) applies a voltage (about 5
volts) through a pull-up resistor to the ECT signal circuit.
When the engine coolant is cold, the sensor (thermistor)
resistance is high, therefore the ECM will measure a
high signal voltage. As the engine coolant warms, the
sensor resistance becomes lower, and the ECT signal
voltage measured at the ECM drops. Diagnostic Trouble
code P0117 set when the ECM detects an ex cessively
low signal voltage on the engine coolant temperature
sensor signal circuit.
Diagnostic Aids
Check for the following conditions:
Poor connection at ECM - Inspect harness
connectors for backed-out terminals, improper
mating, broken locks, improperly formed or damaged
terminals, and poor terminal-to-wire connection.
Damaged harness - Inspect the wiring harness for
damage, short to ground, short to battery positive,
and open circuit. If the harness appears to be OK,
observe the ECT display on the Tech 2 while moving
connectors and wiring harnesses related to the ECT
sensor. A change in the ECT display will indicate the
location of the fault.
Code Type DTC Name DTC Setting Condition Fail-Safe (Back Up)
P0117 A Engine Coolant Temperature Sensor
Lo w Input1. Engine run time is longer than 120 sec-
onds.
2. ECT sensor output is more than 149 deg.
C. The ECM uses default engine coolant
temperature value based on intake air
temperature and engine run time.