2004 INFINITI QX56 Revers

DOOR
BL-131
C
D
E
F
G
H
J
K
L
MA
B
BL
Revision: August 20072004 QX56
5. Remove the door-side hinge nuts and bolts and the door assem-
bly.
Installation is in the reverse order of removal.
BACK DOOR
WA RN ING:
Always support the back door when removing or replacing back door stays. Power back door opener
will not support back door with back door stays removed.
1. Remove the back door glass. Refer to GW-13, "
REAR WINDOW GLASS AND MOLDING" .
2. Remove the license lamp finisher. Refer to EI-24, "
LICENSE LAMP FINISHER" .
3. Remove the back door lock assembly. Refer to BL-136, "
BACK DOOR LOCK" .
4. Remove the rear wiper motor. Refer to WW-51, "
Removal and Installation of Rear Wiper Motor" .
5. Remove the back door wire harness.
6. Remove the rear washer nozzle and hose from the back door. Refer to WW-52, "
Removal and Installation
of Rear Washer Nozzle"
CAUTION:
Two technicians should be used to avoid damaging the back door during removal.
7. Support the back door.
8. Disconnect the power back door lift arm from the door.
9. Remove the back door stays.
10. Remove the door side nuts and the back door assembly.
Installation is in the reverse order of removal.
LIIA1504E
LIIA1898E

BL-134
FRONT DOOR LOCK
Revision: August 20072004 QX56
11. Separate the outside handle cable connection from the outside
handle bracket.
INSTALLATION
Installation in the reverse order of removal.
CAUTION:
To install each rod, be sure to rotate the rod holder until a click is felt.
Disassembly and AssemblyEIS006BL
DOOR KEY CYLINDER ASSEMBLY
Remove the key cylinder escutcheon pawl and remove the door key cylinder.
PIIA5059E
PIIA4136E

REAR DOOR LOCK
BL-135
C
D
E
F
G
H
J
K
L
MA
B
BL
Revision: August 20072004 QX56
REAR DOOR LOCKPFP:82502
Component StructureEIS002TI
Removal and InstallationEIS002TJ
REMOVAL
1. Remove the rear door glass regulator. Refer to GW-73, "REAR DOOR GLASS REGULATOR" .
2. Remove door grommets, and the outside handle nuts from grommet hole.
3. Remove outside handle.
4. Disconnect the outside handle cable connection.
5. Remove the inside door handle actuator.
6. Disconnect the door lock actuator connector.
7. Remove the door lock actuator assembly.
INSTALLATION
Installation is in the reverse order of removal.
LIIA1465E

BL-136
BACK DOOR LOCK
Revision: August 20072004 QX56
BACK DOOR LOCKPFP:90504
Power Back Door OpenerEIS0 02 TK
REMOVAL
1. Remove the LH luggage side upper. Refer to EI-39, "LUGGAGE FLOOR TRIM" .
2. Disconnect the power back door motor electrical connector.
3. Disconnect the ball socket from the back door.
4. Remove the power back door motor assembly.
INSTALLATION
Installation is in the reverse order of removal.
WIIA0613E

BACK DOOR LOCK
BL-137
C
D
E
F
G
H
J
K
L
MA
B
BL
Revision: August 20072004 QX56
Door Lock AssemblyEIS005W3
REMOVAL
1. Remove the lower back door trim panel. Refer to EI-41, "BACK DOOR TRIM" .
2. Remove the weathershields.
3. Disconnect the back door lock electrical connectors.
4. Remove the back door lock assembly.
5. Disconnect the back door glass lock electrical connector.
6. Remove the back door glass lock.
INSTALLATION
Installation is in the reverse order of removal.
WIIA0614E

BRAKE PEDAL
BR-9
C
D
E
G
H
I
J
K
L
MA
B
BR
Revision: August 20072004 QX56
3. Disconnect the adjustable brake pedal cable from the adjustable
pedal electric motor.

Unlock (1) then pull (2) the adjustable brake pedal cable to
disconnect it from the adjustable pedal electric motor as
shown.
4. Remove snap pin and clevis pin from the clevis of brake booster.
5. Remove mounting nuts and the pedal assembly.

Temporarily install nuts by hand to support booster.
CAUTION:

Before removal and installation the accelerator and brake
pedals must be in the forwardmost position (closest to
the floor). This is to align the base position of the accelerator and brake pedals.

Do not disassemble the brake pedal adjusting mechanism.

Avoid damage from dropping the brake pedal assembly during handling.

Keep the brake pedal assembly away from water.
INSPECTION AFTER REMOVAL
Check brake pedal for following items.

Crack or deformation of clevis pin stopper

Clevis pin deformation

Crack of any welded portion

Brake pedal bend
INSTALLATION
1. Installation is in the reverse order of removal.

Check the brake pedal for smooth operation. There should be no binding or sticking when applying or
releasing the brake pedal.

Check the brake pedal adjustable feature for smooth operation. There should be no binding or sticking
when adjusting the brake pedal forward or backward.

After installing the brake pedal assembly in the vehicle, be sure to adjust it. Refer to BR-6, "Inspection and
Adjustment" .
LBIA0374E
SBR9 97

BR-16
BRAKE MASTER CYLINDER
Revision: August 20072004 QX56
INSTALLATION

Installation is in the reverse order of removal.

Refill brake fluid and bleed air. Refer to BR-11, "Bleeding Brake System" .
CAUTION:

Refill with recommended brake fluid. Refer to MA-10, "RECOMMENDED FLUIDS AND LUBRI-
CANTS" .

Do not reuse drained brake fluid.

Adjust brake pedal. Refer to BR-7, "ADJUSTMENT" .
Disassembly and AssemblyEFS003PI
DISASSEMBLY
CAUTION:

Master cylinder cannot be disassembled.

Remove reservoir tank only when absolutely necessary.
Pull reservoir tank off master cylinder sub-assembly, then remove grommets from master cylinder sub-assem-
bly body.
ASSEMBLY
CAUTION:

Never use mineral oil such as kerosene, gasoline during the cleaning and assembly process.

Do not drop parts. If a part is dropped, do not use it.
1. Apply brake fluid or rubber grease to new grommets, then insert into master cylinder sub-assembly. Refer
to GI-45, "
RECOMMENDED CHEMICAL PRODUCTS AND SEALANTS" .
CAUTION:
Do not reuse grommet.
2. Install reservoir tank onto master cylinder sub-assembly.

BR-20
VACUUM LINES
Revision: August 20072004 QX56
VACUUM LINESPFP:41920
Removal and InstallationEFS003PL
1. Disconnect vacuum hose from hose clip.
2. Release clamps and disconnect vacuum hose.
3. Remove check valve from brake booster.
4. Installation is in the reverse order of removal.
CAUTION:

Insert vacuum hose for at least 24 mm (0.94 in).

Do not use lubricating oil during assembly.
InspectionEFS003PM
VISUAL INSPECTION
Check for improper assembly, damage and deterioration.
CHECK VALVE INSPECTION
Airtightness Inspection
Use a suitable vacuum pump to check. Connect to brake booster
side of check valve.
1. Hose clip 2. Clamp 3. Vacuum hose
4. Check valve
LFIA0216E
SBR2 25 B
Check
valve
specifi-
cation: Vacuum decrease should be within 1.3
kPa (10 mmHg, 0.39 inHg) for 15 seconds
under a vacuum of – 66.7 kPa (– 500 mmHg,
– 19.69 inHg)
LFIA0217E