DRIVE BELTS
EM-129
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Release the tension by loosing lock nut and turning adjusting nut when adjusting the belt. Tighten
once the lock nut at 4.9 N·m (0.50 Kg-m, 43 in-lb). Then, adjust the belt tension by loosing lock nut
between 45° and 90°.
Keep engine oil, working fluid and engine coolant away from belt.
Do not twist or bend belt excessively.
ALTERNATOR AND A/C COMPRESSOR BELT
1. Remove splash guard (RH).
2. Loosen idler pulley lock nut (A).
3. Release the belt tension on idler pulley by turning adjusting nut
(B).
4. Tighten lock nut (A).
5. Loosen lock nut (A) between 45° and 90°.
6. Adjust tension by turning adjusting nut (B).
For specified belt tension, refer to EM-128, "Checking Drive
Belts" .
7. Tighten lock nut (A).
8. Tighten adjusting nut (B).
POWER STEERING OIL PUMP BELT
1. Remove splash guard (RH).
2. Loosen lock bolt (C).
3. Loosen power steering oil pump mounting bolt (D).
Bolt head (D) is engine rear side.
4. Adjust tension by turning adjusting bolt (E).
For specified belt tension, refer to EM-128, "Checking Drive Belts" .
NOTE:
Adjusting bolt (E) is loosened with counterclockwise rotation.
5. Tighten lock bolt (C).
6. Tighten power steering oil pump mounting bolt (D).
Removal and InstallationBBS004VO
REMOVAL
1. Remove splash guard (RH).
2. Fully loosen each belt by following the guidelines in EM-128, "
Tension Adjustment" . Remove alternator
and A/C compressor belt and then power steering oil pump belt.
CAUTION:
Grease is applied to idler pulley adjusting bolt. Be careful to keep grease away from belt.
INSTALLATION
1. Install each belt to pulley in the reverse order of removal. : 4.9 N·m (0.50 kg-m, 43 in-lb)
: 34.8 N·m (3.5 kg-m, 26 ft-lb)
: 5.4 N·m (0.55 kg-m, 48 in-lb)
PBIC2450E
: 28.0 N·m (2.9 kg-m, 21 ft-lb)
: 43.2 N·m (4.4 kg-m, 32 ft-lb)
INTAKE MANIFOLD COLLECTOR
EM-135
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6. Remove the following:
Va c u u m h o s e
PCV hose
Power steering hose bracket
Intake manifold collector support
Harness bracket
7. Disconnect vacuum hose, EVAP hose and harness connector from EVAP canister purge volume control
solenoid valve.
8. Remove EVAP canister purge volume control solenoid valve.
9. Remove VIAS control solenoid valve and vacuum tank.
Add mating marks as necessary for easier installation.
10. Loosen mounting nuts and bolts in the reverse order as shown
in the figure to remove intake manifold collectors (upper and
lower) assembly and gasket.
CAUTION:
Cover engine openings to avoid entry of foreign materials.
NOTE:
Disregard the numerical order No. 7 to 9 in removal. (VQ23DE)
11. Loosen mounting bolts in the reverse order as shown in the fig-
ure to remove intake manifold collector (upper) from intake man-
ifold collector (lower).
PBIC2455E
PBIC2456E
PBIC2457E
SEM712G
FRONT TIMING CHAIN CASE
EM-163
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FRONT TIMING CHAIN CASEPFP:13599
Removal and InstallationBBS004VZ
NOTE:
This section describes removal/installation procedure of front timing chain case and timing chain related
parts without removing oil pan (upper) on vehicle.
When oil pan (upper) needs to be removed or installed, or when rear timing chain case is removed or
installed, remove oil pans (lower and upper) first. Then remove front timing chain case, timing chain
related parts, and rear timing chain case in this order, and install in the reverse order of removal. Refer to
EM-173, "
TIMING CHAIN" .
Refer to EM-173, "TIMING CHAIN" for component parts location.
REMOVAL
1. Remove engine cover. Refer to EM-133, "INTAKE MANIFOLD COLLECTOR" .
2. Remove air duct (inlet), air cleaner case (upper) with mass air flow sensor and air duct assembly. Refer to
EM-131, "
AIR CLEANER AND AIR DUCT" .
3. Remove undercover and splash guard (RH).
4. Remove right side front road wheel and tire.
5. Drain engine oil. Refer to LU-21, "
Changing Engine Oil" .
CAUTION:
Perform this step when engine is cold.
Do not spill engine oil on drive belts.
6. Drain engine coolant from radiator. Refer to CO-34, "
Changing Engine Coolant" .
CAUTION:
Perform this step when engine is cold.
Do not spill engine coolant on drive belts.
7. Remove intake manifold collectors (upper and lower). Refer to EM-133, "
INTAKE MANIFOLD COLLEC-
TOR" .
8. Remove drive belts. Refer to EM-128, "
DRIVE BELTS" .
9. Remove alternator. Refer to SC-27, "
CHARGING SYSTEM" .
10. Remove power steering oil pump from bracket with piping connected, and temporarily secure it to aside.
Refer to PS-29, "
POWER STEERING OIL PUMP" .
11. Remove power steering oil pump bracket. Refer to PS-29, "
POWER STEERING OIL PUMP" .
12. Remove idler pulley and bracket. Refer to EM-173, "
TIMING CHAIN" .
13. Separate engine harnesses removing their brackets from front timing chain case.
14. Remove rocker covers (right and left bank). Refer to EM-160, "
ROCKER COVER" .
NOTE:
When only timing chain (primary) is removed, rocker cover does not need to be removed.
15. Obtain No. 1 cylinder at TDC of its compression stroke as follows:
NOTE:
When timing chain is not removed/installed, this step is not required.
a. Rotate crankshaft pulley clockwise to align timing mark (grooved
line without color) with timing indicator.
SEM918G
EM-172
[VQ]
FRONT TIMING CHAIN CASE
Summary of the inspection items:
* Transmission/transaxle/CVT fluid. power steering fluid, brake fluid, etc.Item Before starting engine Engine running After engine stopped
Engine coolant Level Leakage Level
Engine oil Level Leakage Level
Other oils and fluid* Level Leakage Level
TIMING CHAIN
EM-191
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e. Rotate crankshaft pulley in normal direction (clockwise when viewed from engine front) to confirm it turns
smoothly.
17. For the following operations, perform steps in the reverse order of removal.
INSPECTION AFTER INSTALLATION
Inspection for Leaks
The following are procedures for checking fluids leak, lubricates leak and exhaust gases leak.
Before starting engine, check oil/fluid levels including engine coolant and engine oil. If less than required
quantity, fill to the specified level. Refer to MA-14, "
RECOMMENDED FLUIDS AND LUBRICANTS" .
Use procedure below to check for fuel leakage.
–Turn ignition switch “ON” (with engine stopped). With fuel pressure applied to fuel piping, check for fuel
leakage at connection points.
–Start engine. With engine speed increased, check again for fuel leakage at connection points.
Run engine to check for unusual noise and vibration.
NOTE:
If hydraulic pressure inside timing chain tensioner drops after removal/installation, slack in the guide may
generate a pounding noise during and just after engine start. However, this is normal. Noise will stop after
hydraulic pressure rises.
Warm up engine thoroughly to make sure there is no leakage of fuel, exhaust gases, or any oil/fluids
including engine oil and engine coolant.
Bleed air from lines and hoses of applicable lines, such as in cooling system.
After cooling down engine, again check oil/fluid levels including engine oil and engine coolant. Refill to the
specified level, if necessary.
Summary of the inspection items:
* Transmission/transaxle/CVT fluid. power steering fluid, brake fluid, etc.Item Before starting engine Engine running After engine stopped
Engine coolant Level Leakage Level
Engine oil Level Leakage Level
Other oils and fluid* Level Leakage Level
Fuel Leakage Leakage Leakage
Exhaust gases — Leakage —
EM-202
[VQ]
CAMSHAFT
Summary of the inspection items:
* Transmission/transaxle/CVT fluid. power steering fluid, brake fluid, etc.
Valve ClearanceBBS004W2
INSPECTION
In cases of removing/installing or replacing camshaft and valve-
related parts, or of unusual engine conditions due to changes in
valve clearance (found malfunctions during stating, idling or causing
noise), perform inspection as follows:
1. Remove rocker covers (right and left banks). Refer to EM-160, "
ROCKER COVER" .
2. Remove splash guard (RH).
3. Measure the valve clearance as follows:
a. Set No. 1 cylinder at TDC of its compression stroke.
Rotate crankshaft pulley clockwise to align timing mark
(grooved line without color) with timing indicator.
Make sure that intake and exhaust cam noses on No. 1 cylin-
der (engine front side of right bank) are located as shown in
the figure.
If not, rotate crankshaft one revolution (360 degrees) and
align as shown in the figure.
Item Before starting engine Engine running After engine stopped
Engine coolant Level Leakage Level
Engine oil Level Leakage Level
Other oils and fluid* Level Leakage Level
Fuel Leakage Leakage Leakage
Exhaust gases — Leakage —
SEM713A
SEM918G
SEM418G
CYLINDER HEAD
EM-215
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INSPECTION AFTER INSTALLATION
Inspection for Leaks
The following are procedures for checking fluids leak, lubricates leak and exhaust gases leak.
Before starting engine, check oil/fluid levels including engine coolant and engine oil. If less than required
quantity, fill to the specified level. Refer to MA-14, "
RECOMMENDED FLUIDS AND LUBRICANTS" .
Use procedure below to check for fuel leakage.
–Turn ignition switch “ON” (with engine stopped). With fuel pressure applied to fuel piping, check for fuel
leakage at connection points.
–Start engine. With engine speed increased, check again for fuel leakage at connection points.
Run engine to check for unusual noise and vibration.
Warm up engine thoroughly to make sure there is no leakage of fuel, exhaust gases, or any oil/fluids
including engine oil and engine coolant.
Bleed air from lines and hoses of applicable lines, such as in cooling system.
After cooling down engine, again check oil/fluid levels including engine oil and engine coolant. Refill to the
specified level, if necessary.
Summary of the inspection items:
* Transmission/transaxle/CVT fluid. power steering fluid, brake fluid, etc.
Disassembly and AssemblyBBS004W8
Item Before starting engine Engine running After engine stopped
Engine coolant Level Leakage Level
Engine oil Level Leakage Level
Other oils and fluid* Level Leakage Level
Fuel Leakage Leakage Leakage
Exhaust gases — Leakage —
PBIC2481E
EM-224
[VQ]
ENGINE ASSEMBLY
Do not start working until exhaust system and engine coolant are cool enough.
If items or work required are not covered by the engine section, refer to the applicable sections.
Always use the support point specified for lifting.
Use either 2-pole lift type or separate type lift as best you can. If board-on type is used for
unavoidable reasons, support at the rear axle jacking point with transmission jack or similar tool
before starting work, in preparation for the backward shift of center of gravity.
For supporting points for lifting and jacking point at rear axle, refer to GI-37, "Garage Jack and
Safety Stand and 2-Pole Lift" .
REMOVAL
Outline
At first, remove engine and transaxle assembly with front suspension member from vehicle downward. Sepa-
rate front suspension member, and then separate engine from transaxle.
Preparation
1. Release fuel pressure. Refer to EC-392, "FUEL PRESSURE RELEASE" .
2. Drain engine coolant from radiator. Refer to CO-34, "
Changing Engine Coolant" .
CAUTION:
Perform this step when engine is cold.
Do not spill engine coolant on drive belts.
3. Remove the following parts:
Engine cover; Refer to EM-133, "INTAKE MANIFOLD COLLECTOR" .
Hood assembly; Refer to BL-13, "HOOD" .
Front road wheels and tires.
Undercover and splash guards (RH and LH).
Air duct (inlet), air cleaner case (upper) with mass air flow sensor and air duct assembly; Refer to EM-
131, "AIR CLEANER AND AIR DUCT" .
Battery, battery tray and battery tray bracket; Refer to SC-4, "BATTERY" .
Drive belts; Refer to EM-128, "DRIVE BELTS" .
Radiator, reservoir of radiator; Refer to CO-37, "RADIATOR" .
Front wiper arm; Refer to WW-4, "FRONT WIPER AND WASHER SYSTEM" .
Cowl top cover. Refer to EI-21, "COWL TOP" .
4. Disconnect engine room harness at the ECM side.
CAUTION:
To keep clean harness connector and avoid damage and foreign materials, cover them completely
with plastic bags or something similar.
Engine Room
1. Disconnect heater hoses. Refer to CO-52, "WATER OUTLET AND WATER PIPING" .
Install plug to avoid leakage of engine coolant.
2. Remove EVAP hose. Refer to EM-133, "
INTAKE MANIFOLD COLLECTOR" .
3. Disconnect fuel feed hose (with fuel damper) quick connector at centralized under-floor piping side. Refer
to EM-155, "
FUEL INJECTOR AND FUEL TUBE" .
Install plug to avoid leakage of fuel.
4. Disconnect shift control cable at transaxle side. Refer to AT- 2 1 3 , "
SHIFT CONTROL SYSTEM" .
5. Disconnect brake booster vacuum hose at engine side. Refer to EM-133, "
INTAKE MANIFOLD COLLEC-
TOR" .
6. Remove IPDM E/R mounting bolt and IPDM E/R bracket mounting bolts, and move it to aside. Refer to
PG-17, "
IPDM E/R (INTELLIGENT POWER DISTRIBUTION MODULE ENGINE ROOM)" .
7. Remove alternator. Refer to SC-27, "
CHARGING SYSTEM" .
8. Remove A/C compressor with piping connected, and temporarily secure it to aside. Refer to ATC-133,
"Components" .
9. Disconnect suction hoses of power steering oil pump at reservoir tank side.
Install plug to avoid leakage of power steering fluid.