EC-594
[VQ]
DTC P1229 SENSOR POWER SUPPLY
6. CHECK COMPONENTS
Check the following.
Refrigerant pressure sensor (Refer to AT C - 8 3 , "COMPONENT INSPECTION" .)
Power steering pressure sensor (Refer to EC-537, "Component Inspection" .)
OK or NG
OK >> GO TO 7.
NG >> Replace malfunctioning component.
7. CHECK APP SENSOR
Refer to EC-659, "
Component Inspection" .
OK or NG
OK >> GO TO 9.
NG >> GO TO 8.
8. REPLACE ACCELERATOR PEDAL ASSEMBLY
1. Replace accelerator pedal assembly.
2. Perform EC-389, "
Accelerator Pedal Released Position Learning" .
3. Perform EC-389, "
Throttle Valve Closed Position Learning" .
4. Perform EC-389, "
Idle Air Volume Learning" .
>>INSPECTION END
9. CHECK INTERMITTENT INCIDENT
Refer to EC-450, "
TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .
>>INSPECTION END
DTC P1564 ASCD STEERING SWITCH
EC-599
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2. CHECK ASCD STEERING SWITCH CIRCUIT
With CONSULT-II
1. Turn ignition switch ON.
2. Select “MAIN SW”, “CANSEL SW”, “RESUME ACC SW” and “SET SW” in “DATA MONITOR” mode with
CONSULT-II.
3. Check each item indication under the following conditions.
Without CONSULT-II
1. Turn ignition switch ON.
2. Check voltage between ECM terminal 99 and ground with press-
ing each button.
OK or NG
OK >> GO TO 8.
NG >> GO TO 3.
3. CHECK ASCD STEERING SWITCH GROUND CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF.
2. Disconnect combination switch harness connector M203.
3. Disconnect ECM harness connector.
4. Check harness continuity between combination switch terminal 15 and ECM terminal 67.
Refer to Wiring Diagram.
5. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 5.
NG >> GO TO 4.
Switch Monitor item Condition Indication
MAIN switch MAIN SWPressed ON
Released OFF
CANCEL switch CANCEL SWPressed ON
Released OFF
RESUME/ACCELERATE
switchRESUME/ACC SWPressed ON
Released OFF
SET/COAST switch SET SWPressed ON
Released OFF
SEC006D
Switch Condition Voltage [V]
MAIN switchPressed Approx. 0
Released Approx. 4
CANCEL switchPressed Approx. 1
Released Approx. 4
RESUME/ACCELERATE
switchPressed Approx. 3
Released Approx. 4
SET/COAST switchPressed Approx. 2
Released Approx. 4
PBIB0311E
Continuity should exist.
EC-600
[VQ]
DTC P1564 ASCD STEERING SWITCH
4. DETECT MALFUNCTIONING PART
Check the following.
Harness connectors M55, F102
Combination switch (spiral cable)
Harness for open and short between ECM and combination switch
>> Repair open circuit or short to ground or short to power in harness or connectors.
5. CHECK ASCD STEERING SWITCH INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Check harness continuity between combination switch terminal 14 and ECM terminal 99.
Refer to Wiring Diagram.
2. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 7.
NG >> GO TO 6.
6. DETECT MALFUNCTIONING PART
Check the following.
Combination switch (spiral cable)
Harness for open and short between ECM and combination switch
>> Repair open circuit or short to ground or short to power in harness or connectors.
7. CHECK ASCD STEERING SWITCH
Refer to EC-601, "
Component Inspection" .
OK or NG
OK >> GO TO 8.
NG >> Replace steering wheel.
8. CHECK INTERMITTENT INCIDENT
Refer to EC-450, "
TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .
>>INSPECTION END Continuity should exist.
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Parts Requiring Angle Tightening ......................... 120
Precautions for Liquid Gasket .............................. 120
REMOVAL OF LIQUID GASKET SEALING ...... 120
LIQUID GASKET APPLICATION PROCEDURE . 120
PREPARATION ....................................................... 122
Special Service Tools ........................................... 122
Commercial Service Tools .................................... 124
NOISE, VIBRATION AND HARSHNESS (NVH)
TROUBLESHOOTING ............................................ 126
NVH Troubleshooting — Engine Noise ................ 126
Use the Chart Below to Help You Find the Cause
of the Symptom. ................................................... 127
DRIVE BELTS ......................................................... 128
Checking Drive Belts ............................................ 128
Tension Adjustment .............................................. 128
ALTERNATOR AND A/C COMPRESSOR BELT . 129
POWER STEERING OIL PUMP BELT ............. 129
Removal and Installation ...................................... 129
REMOVAL ......................................................... 129
INSTALLATION ................................................. 129
AIR CLEANER AND AIR DUCT ............................. 131
Removal and Installation ...................................... 131
REMOVAL ......................................................... 131
INSPECTION AFTER REMOVAL ..................... 132
INSTALLATION ................................................. 132
Changing Air Cleaner Filter .................................. 132
REMOVAL ......................................................... 132
INSTALLATION ................................................. 132
INTAKE MANIFOLD COLLECTOR ........................ 133
Removal and Installation ...................................... 133
REMOVAL ......................................................... 134
INSPECTION AFTER REMOVAL ..................... 136
INSTALLATION ................................................. 136
INTAKE MANIFOLD ............................................... 138
Removal and Installation ...................................... 138
REMOVAL ......................................................... 138
INSPECTION AFTER REMOVAL ..................... 139
INSTALLATION ................................................. 139
EXHAUST MANIFOLD AND THREE WAY CATA-
LYST ....................................................................... 140
Removal and Installation ...................................... 140
REMOVAL ......................................................... 140
INSPECTION AFTER REMOVAL ..................... 142
INSTALLATION ................................................. 142
OIL PAN AND OIL STRAINER ............................... 145
Removal and Installation ...................................... 145
REMOVAL ......................................................... 145
INSPECTION AFTER REMOVAL ..................... 148
INSTALLATION ................................................. 148
INSPECTION AFTER INSTALLATION ............. 150
IGNITION COIL ....................................................... 152
Removal and Installation ...................................... 152
REMOVAL ......................................................... 152
INSTALLATION ................................................. 152
SPARK PLUG (PLATINUM-TIPPED TYPE) ........... 153
Removal and Installation ...................................... 153
REMOVAL ......................................................... 153
INSPECTION AFTER REMOVAL ..................... 153
INSTALLATION ................................................. 154FUEL INJECTOR AND FUEL TUBE ......................155
Removal and Installation ......................................155
REMOVAL .........................................................155
INSTALLATION .................................................157
INSPECTION AFTER INSTALLATION ..............159
ROCKER COVER ...................................................160
Removal and Installation ......................................160
REMOVAL .........................................................160
INSTALLATION .................................................161
FRONT TIMING CHAIN CASE ...............................163
Removal and Installation ......................................163
REMOVAL .........................................................163
INSTALLATION .................................................166
INSPECTION AFTER INSTALLATION ..............171
TIMING CHAIN ........................................................173
Removal and Installation ......................................173
REMOVAL .........................................................174
INSPECTION AFTER REMOVAL .....................180
INSTALLATION .................................................181
INSPECTION AFTER INSTALLATION ..............191
CAMSHAFT ............................................................192
Removal and Installation ......................................192
REMOVAL .........................................................192
INSPECTION AFTER REMOVAL .....................194
INSTALLATION .................................................197
INSPECTION AFTER INSTALLATION ..............201
Valve Clearance ...................................................202
INSPECTION ....................................................202
ADJUSTMENT ..................................................205
OIL SEAL ................................................................207
Removal and Installation of Valve Oil Seal ...........207
REMOVAL .........................................................207
INSTALLATION .................................................207
Removal and Installation of Front Oil Seal ...........208
REMOVAL .........................................................208
INSTALLATION .................................................208
Removal and Installation of Rear Oil Seal ............208
REMOVAL .........................................................208
INSTALLATION .................................................209
CYLINDER HEAD ...................................................210
On-Vehicle Service ...............................................210
CHECKING COMPRESSION PRESSURE .......210
Removal and Installation ......................................211
REMOVAL .........................................................211
INSPECTION AFTER REMOVAL .....................212
INSTALLATION .................................................213
INSPECTION AFTER INSTALLATION ..............215
Disassembly and Assembly ..................................215
DISASSEMBLY .................................................216
ASSEMBLY .......................................................216
Inspection After Disassembly ...............................218
VALVE DIMENSIONS ........................................218
VALVE GUIDE CLEARANCE ............................218
VALVE GUIDE REPLACEMENT .......................219
VALVE SEAT CONTACT ...................................220
VALVE SEAT REPLACEMENT .........................220
VALVE SPRING SQUARENESS .......................221
VALVE SPRING DIMENSIONS AND VALVE
SPRING PRESSURE LOAD .............................221
PRECAUTIONS
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[QR]PRECAUTIONSPFP:00001
Precautions Necessary for Steering Wheel Rotation After Battery DisconnectBBS005KH
NOTE:
This Procedure is applied only to models with Intelligent Key system and NATS (NISSAN ANTI-THEFT
SYSTEM).
Remove and install all control units after disconnecting both battery cables with the ignition knob in the
″LOCK″ position.
Always use CONSULT-II to perform self-diagnosis as a part of each function inspection after finishing
work. If DTC is detected, perform trouble diagnosis according to self-diagnostic results.
For models equipped with the Intelligent Key system and NATS, an electrically controlled steering lock mech-
anism is adopted on the key cylinder.
For this reason, if the battery is disconnected or if the battery is discharged, the steering wheel will lock and
steering wheel rotation will become impossible.
If steering wheel rotation is required when battery power is interrupted, follow the procedure below before
starting the repair operation.
OPERATION PROCEDURE
1. Connect both battery cables.
NOTE:
Supply power using jumper cables if battery is discharged.
2. Use the Intelligent Key or mechanical key to turn the ignition switch to the ″ACC″ position. At this time, the
steering lock will be released.
3. Disconnect both battery cables. The steering lock will remain released and the steering wheel can be
rotated.
4. Perform the necessary repair operation.
5. When the repair work is completed, return the ignition switch to the ″LOCK″ position before connecting
the battery cables. (At this time, the steering lock mechanism will engage.)
6. Perform a self-diagnosis check of all control units using CONSULT-II.
Precautions for Drain Engine CoolantBBS005KI
Drain engine coolant when engine is cooled.
Precautions for Disconnecting Fuel PipingBBS005KJ
Before starting work, make sure no fire or spark producing items are in the work area.
Release fuel pressure before disassembly.
After disconnecting pipes, plug openings to stop fuel leakage.
Precautions for Removal and DisassemblyBBS005KK
When instructed to use special service tools, use the specified tools. Always be careful to work safely,
avoid forceful or uninstructed operations.
Exercise maximum care to avoid damage to mating or sliding surfaces.
Cover openings of engine system with tape or the equivalent, if necessary, to seal out foreign materials.
Mark and arrange disassembly parts in an organized way for easy troubleshooting and re-assembly.
When loosening nuts and bolts, as a basic rule, start with the one furthest outside, then the one diagonally
opposite, and so on. If the order of loosening is specified, do exactly as specified.
Precautions for Inspection, Repair and ReplacementBBS005KL
Before repairing or replacing, thoroughly inspect parts. Inspect new replacement parts in the same way, and
replace if necessary.
Precautions for Assembly and InstallationBBS005KM
Use torque wrench to tighten bolts or nuts to specification.
EM-20
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INTAKE MANIFOLD
2. Remove engine cover.
CAUTION:
Be careful not to damage or scratch engine cover.
3. Remove air cleaner case (upper) with mass air flow sensor and air duct assembly. Refer to EM-17, "
AIR
CLEANER AND AIR DUCT" .
4. Remove quick connector cap, and disconnect quick connector
at engine side. Refer to EM-34, "
FUEL INJECTOR AND FUEL
TUBE" .
5. Remove electric throttle control actuator with the following procedure:
a. Disconnect harness connector.
b. Loosen mounting bolts in reverse order as shown in the figure,
and remove electric throttle control actuator and gasket.
CAUTION:
Handle carefully to avoid any shock to electric throttle
control actuator.
Do not disassemble.
6. Disconnect harness, power steering piping, vacuum hose and PCV hose from intake manifold, and move
them aside.
7. Remove intake manifold support and gasket.
8. Disconnect sub-harness from fuel injector. Refer to EM-34, "
FUEL INJECTOR AND FUEL TUBE" .
9. Remove fuel tube and fuel injector assembly from intake manifold. Refer to EM-34, "
FUEL INJECTOR
AND FUEL TUBE" .
PBIC2423E
PBIC2175E
EMJ1612D
EM-42
[QR]
CAMSHAFT
4. Remove reservoir tank of power steering oil pump from bracket, and move power steering piping aside.
Refer to PS-39, "
HYDRAULIC LINE" .
CAUTION:
To avoid power steering fluid leakage, temporarily fix reservoir tank of power steering oil pump
vertically.
5. Remove intake valve timing control cover with the following procedure:
a. Disconnect intake valve timing control solenoid valve harness connector.
b. Disconnect ground cables and remove harness clip.
c. Remove intake valve timing control solenoid valve, if necessary.
d. Loosen bolts in reverse order as shown in the figure.
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uid gasket for removal.
CAUTION:
Be careful not to damage the mating surfaces.
6. Pull chain guide between camshaft sprockets out through front cover.
7. Set No. 1 cylinder at TDC on its compression stroke with the following procedure:
a. Remove splash guard (RH).
b. Rotate crankshaft pulley clockwise and align TDC mark to timing
indicator on front cover.
c. At the same time, make sure that the mating marks on camshaft
sprockets are located as shown in the figure.
If not, rotate crankshaft pulley one more turn to align mating
marks to the positions in the figure.
8. Remove camshaft sprockets with the following procedure:
a. Put indelible paint marks on timing chain link plate aligning with the mating marks on camshaft sprockets.
KBIA0085E
KBIA0190E
PBIC2351E
EM-54
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TIMING CHAIN
REMOVAL
1. Remove the following parts.
RH front road wheel and tire
Undercover and splash guard (RH)
PCV hose; Refer to EM-19, "INTAKE MANIFOLD" .
Ignition coil; Refer to EM-31, "IGNITION COIL" .
Rocker cover; Refer to EM-39, "ROCKER COVER" .
Reservoir tank of radiator; Refer to CO-13, "RADIATOR" .
Drive belt; Refer to EM-14, "DRIVE BELTS" .
Alternator; Refer to SC-27, "CHARGING SYSTEM" .
Drive belt auto-tensioner; Refer to EM-15, "Removal and Installation of Drive Belt Auto-Tensioner" .
Exhaust front tube; Refer to EX-2, "EXHAUST SYSTEM" .
2. Drain engine oil. Refer to LU-9, "
Changing Engine Oil" .
CAUTION:
Perform this step when engine is cold.
3. Remove A/C compressor with piping connected. Temporarily secure A/C compressor to vehicle side with
a rope to avoid putting a load on them. Refer to ATC-134, "
Removal and Installation of Compressor" .
4. Remove power steering oil pump with piping connected, and secure it to vehicle side temporarily. Refer to
PS-39, "
HYDRAULIC LINE" .
5. Securely support bottom of transaxle with suitable transmission jack.
6. Remove RH engine mounting insulator. Refer to EM-77, "
ENGINE ASSEMBLY" .
7. Remove oil pans (upper and lower), and oil strainer. Refer to EM-26, "
OIL PAN AND OIL STRAINER" .
8. To support engine, temporarily tighten removed front and rear engine mounting through-bolts for removing
oil pans (upper and lower). Refer to EM-77, "
ENGINE ASSEMBLY" .
9. Remove intake valve timing control cover with the following procedure:
a. Disconnect intake valve timing control solenoid valve harness connector.
b. Disconnect ground cables and remove harness clip.
c. Remove intake valve timing control solenoid valve, if necessary.
d. Loosen bolts in reverse order as shown in the figure.
e . U s e s e a l c u t t e r [ S S T: K V 1 0 1111 0 0 ] o r e q u i v a l e n t t o o l t o c u t l i q -
uid gasket for removal.
CAUTION:
Be careful not to damage the mating surfaces.
10. Pull chain guide between camshaft sprockets out through front cover.
11. Set No. 1 cylinder at TDC on its compression stroke with the following procedure:
a. Rotate crankshaft pulley clockwise and align TDC mark to timing
indicator on front cover.
KBIA0085E
KBIA0190E