TRANSAXLE ASSEMBLY
CVT-193
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CVT
TRANSAXLE ASSEMBLYPFP:32020
Removal and InstallationBCS001N0
COMPONENTS
1. Air breather hose 2. Rear gusset 3. CVT fluid level gauge
4. CVT fluid charging pipe 5. O-ring 6. Fluid cooler tube
7. Copper washer 8. Hose clamp 9. CVT fluid cooler hose
10. CVT fluid cooler hose 11. LH engine mounting bracket 12. LH engine mounting insulator
13. Transaxle assembly
Refer to GI section to make sure icons (symbol marks) in the figure. Refer to GI-10, "
Components" .
However, refer to the following symbols for others.
: For tightening torque, refer to CVT-196, "
INSTALLATION" .
(A) : To radiator
SCIA7899E
FRONT DRIVE SHAFT
FAX-19
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FA X
Disassembly and Assembly (Models With VQ35DE and QR20DE: LH)BDS0007Q
COMPONENT
DISASSEMBLY
Transaxle side
1. For transaxle side housing is non-disassemble, removing boots from shaft is done after removing dynamic
damper and band, and after procedure of disassembly instruction 1 to 5 for wheel side.
2. Remove boots band, then remove boots from housing, and remove boots from shaft the above service
Wheel Side
1. Place shaft in a vise.
CAUTION:
When retaining shaft in a vise, always use copper or aluminum plates between vise and shaft.
2. Remove boot bands, and then remove boot from joint sub-assembly.
3. Screw drive shaft puller (suitable tool) 30 mm (1.18 in) or more
onto the thread on joint sub-assembly, and pull joint sub-assem-
bly out of shaft.
CAUTION:
Replace entire drive shaft assembly if joint sub-assembly
cannot be removed after five or more unsuccessful
attempts.
Align sliding hammer and drive shaft and remove them
by pulling firmly and uniformly.
4. Remove circular clip from shaft.
5. Remove boot from shaft.
6. Clean old grease on joint sub-assembly with paper towels while rotating ball cage.
1. Circular clip 2. Dust shield 3. Housing assembly
4. Boot band (Transaxle side) 5. Boot (Transaxle side) 6. Band
7. Dynamic damper 8. Boot band (Wheel side) 9. Boot (Wheel side)
10. Circular clip 11. Joint-sub assembly 12. Band
13. Dynamic damper
: VQ35DE models
: QR20DE models
Refer to GI-10, "
Components" and the followings for the symbols in the figure.
: Fill NISSAN genuine grease or equivalent
PDIA1239E
SDIA0606E
FAX-28
FRONT DRIVE SHAFT
Disassembly and Assembly (Models With VQ35DE and QR20DE: RH)BDS0007S
COMPONENT
DISASSEMBLY
Transaxle side
1. For transaxle side housing is non-disassemble, removing boots from shaft is done after removing dynamic
damper and band, and after procedure of disassembly instruction 1 to 5 for wheel side.
2. Remove boots band, then remove boots from housing, and remove boots from shaft the above service
Wheel Side
1. Place shaft in a vise.
CAUTION:
When securing in a vise using aluminum or copper plates.
2. Remove boot bands, and then remove boot from joint sub-assembly.
3. Screw drive shaft puller (suitable tool) 30 mm (1.18 in) or more
over the thread on joint sub-assembly, and pull joint sub-assem-
bly out of shaft.
CAUTION:
Replace entire drive shaft assembly if joint sub-assembly
cannot be removed after five or more unsuccessful
attempts.
Align sliding hammer and drive shaft and remove them
by pulling firmly and uniformly.
4. Remove circular clip from shaft.
5. Remove boot from shaft.
6. Clean old grease on joint sub-assembly with paper towels while rotating ball cage.
1. Joint sub-assembly 2. Circular clip 3. Boot band (wheel side)
4. Boot (Wheel side) 5. Dynamic damper (For QR20DE
models)6. Band (For QR20DE models)
7. Boot (Transaxle side) 8. Boot band (Transaxle side) 9. Housing assembly
10. Dust shield A 11. Snap ring 12. Support bearing
13. Retainer 14. Snap ring 15. Dust shield B
16. Dust shield C
Refer to GI-10, "
Components" and the followings for the symbols in the figure.
: Fill NISSAN genuine grease or equivalent
PDIA1240E
SDIA0606E
FSU-8
FRONT SUSPENSION ASSEMBLY
Removal and Installation BES0003N
REMOVAL
1. Remove cowl top panel and hood. Install engine slinger, and then hoist engine. (VQ35DE models) Refer
to EI-21, "
COWL TOP" , BL-13, "HOOD" .
2. Remove tires from vehicle.
3. Remove wheel sensor from steering knuckle. Refer to BRC-33, "
WHEEL SENSORS" .
CAUTION:
Do not pull on wheel sensor harness.
4. Remove torque member fixing bolts. Hang torque member in a place where it will not interfere with work.
Refer to BR-26, "
FRONT DISC BRAKE" .
NOTE:
Do not depress brake pedal while brake caliper is removed.
5. Remove undercover and splash guard.
6. Remove disc rotor. Refer to FA X - 5 , "
Removal and Installation" .
7. Remove the mounting nut on the upper side of stabilizer con-
necting rod, and then remove stabilizer connecting rod from strut
assembly. Refer to FSU-16, "
STABILIZER BAR" .
8. Remove fixing nuts and bolts with, and then remove steering
knuckle from strut assembly. Refer to FSU-10, "
Removal and
Installation" .
9. Remove cotter pin, then loosen hub lock nut.
10. Separate wheel hub and bearing assembly from drive shaft by
lightly tapping the end with a hammer (suitable tool) and a wood
block, and then remove lock nut.
CAUTION:
Do not place drive shaft joint at an extreme angle. Also be
careful not to overextend slide joint.
Do not allow drive shaft to hang down without support for
housing (or joint sub-assembly), shaft and the other parts.
NOTE:
Use a puller (suitable tool) if wheel hub and drive shaft cannot be separated even after performing the
above procedure.
11. Remove front exhaust tube. Refer to EX-2, "
EXHAUST SYSTEM" .
12. Remove heat insulator.(Except for QR20DE models)
1. Upper mounting plate 2. Mounting insulator 3. Mounting insulator bracket
4. Mounting bearing 5. Spring upper seat 6. Spring upper rubber seat
7. Coil spring 8. Lower spring seat 9. Bound bumper
10. Strut 11. Stabilizer clamp 12. Stabilizer bushing
13. Stabilizer bar 14. Stabilizer connecting rod 15. Strut assembly
16. Front axle assembly 17. Member stay 18. Transverse link
19. Front suspension member 20. Rebound stopper 21. Heat insulator (Except for QR20DE
models)
22. Damper assembly (For VQ35DE
models)
Refer to GI-10, "
Components" , for the symbols in the figure.
SEIA0370E
SEIA0411J
GI-1
GENERAL INFORMATION
A GENERAL INFORMATION
CONTENTS
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SECTION GI
GENERAL INFORMATION
PRECAUTIONS .......................................................... 3
Description ............................................................... 3
Precautions for Supplemental Restraint System
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN-
SIONER” .................................................................. 3
Precautions for NATS (NISSAN ANTI-THEFT SYS-
TEM) ........................................................................ 3
Precautions Necessary for Steering Wheel Rotation
After Battery Disconnect .......................................... 4
OPERATION PROCEDURE ................................. 4
General Precautions ................................................ 4
Precautions for Three Way Catalyst ......................... 6
Precautions for Fuel ................................................. 6
QR20DE/VQ23DE ENGINE (REGULAR GASO-
LINE, UNLEADED PREMIUM GASOLINE REC-
OMMENDED) ........................................................ 6
VQ35DE ENGINE (PREMIUM GASOLINE) ......... 6
Precautions for Multiport Fuel Injection System or
Engine Control System ............................................ 6
Precautions for Hoses .............................................. 7
HOSE REMOVAL AND INSTALLATION ............... 7
HOSE CLAMPING ................................................ 7
Precautions for Engine Oils ...................................... 8
HEALTH PROTECTION PRECAUTIONS ............. 8
Precautions for Air Conditioning ............................... 8
HOW TO USE THIS MANUAL ................................... 9
Description ............................................................... 9
Terms ....................................................................... 9
Units ......................................................................... 9
Contents ................................................................... 9
Components ........................................................... 10
SYMBOLS ........................................................... 10
How to Follow Trouble Diagnoses ........................... 11
DESCRIPTION ..................................................... 11
HOW TO FOLLOW TEST GROUPS IN TROU-
BLE DIAGNOSES ................................................ 11
HARNESS WIRE COLOR AND CONNECTOR
NUMBER INDICATION ....................................... 12
KEY TO SYMBOLS SIGNIFYING MEASURE-
MENTS OR PROCEDURES ............................... 13How to Read Wiring Diagrams ............................... 15
HEALTH PROTECTION PRECAUTIONS ............. 8
SYMBOLS ........................................................... 10
DESCRIPTION .................................................... 17
Abbreviations .......................................................... 23
SERVICE INFORMATION FOR ELECTRICAL INCI-
DENT ......................................................................... 24
How to Perform Efficient Diagnosis for an Electrical
Incident ................................................................... 24
WORK FLOW ...................................................... 24
INCIDENT SIMULATION TESTS ........................ 24
CIRCUIT INSPECTION ....................................... 27
Control Units and Electrical Parts ........................... 31
PRECAUTIONS .................................................. 31
CONSULT-II CHECKING SYSTEM .......................... 33
Description .............................................................. 33
Function and System Application ........................... 33
Nickel Metal Hydride Battery Replacement ............ 33
Checking Equipment .............................................. 34
CONSULT-II Start Procedure .................................. 34
CONSULT-II Data Link Connector (DLC) Circuit .... 35
INSPECTION PROCEDURE .............................. 35
CIRCUIT DIAGRAM ............................................... 36
LIFTING POINT ......................................................... 37
Commercial Service Tools ...................................... 37
Garage Jack and Safety Stand and 2-Pole Lift ....... 37
Board-On Lift .......................................................... 38
TOW TRUCK TOWING ............................................. 39
Tow Truck Towing ................................................... 39
TOWING AN AUTOMATIC TRANSAXLE
MODEL WITH THE FRONT WHEELS ON THE
GROUND ............................................................ 39
Vehicle Recovery (Freeing a Stuck Vehicle) ........... 39
TIGHTENING TORQUE OF STANDARD BOLTS .... 40
Tightening Torque Table ......................................... 40
IDENTIFICATION INFORMATION ............................ 41
Model Variation ....................................................... 41
IDENTIFICATION NUMBER ................................ 41
IDENTIFICATION PLATE .................................... 42
ENGINE SERIAL NUMBER ................................ 42
GI-10
HOW TO USE THIS MANUAL
ComponentsBAS0007E
THE LARGE ILLUSTRATIONS are exploded views (see the following) and contain tightening torques,
lubrication points, section number of the PARTS CATALOG (e.g. SEC. 440) and other information neces-
sary to perform repairs.
The illustrations should be used in reference to service matters only. When ordering parts, refer to the
appropriate PARTS CATALOG .
Components shown in an illustration may be identified by a circled number. When this style of illustration
is used, the text description of the components will follow the illustration.
SYMBOLS
1. Union bolt 2. Copper washer 3. Brake hose
4. Cap 5. Bleed valve 6. Sliding pin bolt
7. Piston seal 8. Piston 9. Piston boot
10. Cylinder body 11. Sliding pin 12. Torque member mounting bolt
13. Washer 14. Sliding pin boot 15. Bushing
16. Torque member 17. Inner shim cover 18. Inner shim
19. Inner pad 20. Pad retainer 21. Pad wear sensor
22. Outer pad 23. Outer shim 24. Outer shim cover
1: PBC (Poly Butyl Cuprysil) grease
or silicone-based grease2: Rubber grease : Brake fluid
Refer to GI section for additional symbol definitions.
SFIA2959E
SAIA0749E
GI-12
HOW TO USE THIS MANUAL
3.Symbol used in illustration
Symbols included in illustrations refer to measurements or procedures. Before diagnosing a problem,
familiarize yourself with each symbol. Refer to "Connector Symbols" in GI Section and "KEY TO SYM-
BOLS SIGNIFYING MEASUREMENTS OR PROCEDURES" below.
4.Action items
Next action for each test group is indicated based on result of each question. Test group number is shown
in the left upper portion of each test group.
HARNESS WIRE COLOR AND CONNECTOR NUMBER INDICATION
There are two types of harness wire color and connector number indication.
TYPE 1: Harness Wire Color and Connector Number are Shown in Illustration
Letter designations next to test meter probe indicate harness
wire color.
Connector numbers in a single circle (e.g. M33) indicate har-
ness connectors.
Connector numbers in a double circle (e.g. F211) indicate com-
ponent connectors.a. Battery voltage → 11 - 14V or approximately 12V
b. Voltage : Approximately 0V → Less than 1V
AGI070
HOW TO USE THIS MANUAL
GI-13
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TYPE 2: Harness Wire Color and Connector Number are Shown in Text
KEY TO SYMBOLS SIGNIFYING MEASUREMENTS OR PROCEDURES
SGI144A
SAIA0750E