SHIFT CONTROL SYSTEM
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Adjustment of A/T PositionBCS0014X
Move selector lever from “P” position to “1” position. You should be
able to feel the detents in each position. If the detents cannot be felt
or if the pointer indicating the position is improperly aligned, the con-
trol cable needs adjustment.
1. Place selector lever in “P” position.
2. Loosen control cable lock nut and place manual shaft in “P”
position.
CAUTION:
Turn wheels more than 1/4 rotations and apply the park
lock.
3. After pushing the control cable with the specified force, move
your hands off the control cable.
4. Connect control cable on manual shaft.
CAUTION:
No application of a force to the manual lever.
5. Tighten control cable lock nut.
6. Move selector lever from “P” to “1” position again. Make sure that selector lever moves smoothly.
7. Apply grease to contacting areas of selector lever and control cable. Install any part removed.
Checking of A/T PositionBCS0014Y
1. Place selector lever in “P” position, and turn ignition switch ON. (Do not start engine.)
2. Make sure selector lever can be shifted to other than “P” position when brake pedal is depressed. Also
make sure selector lever can be shifted from “P” position only when brake pedal is depressed.
3. Move selector lever and check for excessive effort, sticking, noise or rattle.
4. Confirm selector lever stops at each position with the feel of engagement when it is moved through all the
positions. Check whether or not the actual position selector lever is in matches the position shown by the
shift position indicator and transaxle body.
5. The method of operating selector lever to individual positions
correctly should be as shown in the figure.
6. Confirm back-up lamps illuminate only when lever is placed in
“R” position. Confirm back-up lamps do not illuminate when
selector lever is in “P” or “N” position with selector lever pushed
against “R” position.
7. Confirm engine can only be started with selector lever in “P” and
“N” positions.
8. Make sure transaxle is locked completely in “P” position.Specified force: 9.8 N (1.0 kg, 2.2 lb)
SCIA3157E
SCIA5728E
AT-226
ON-VEHICLE SERVICE
3. Disconnect terminal cord assembly harness connector.
4. Remove snap ring from terminal body.
5. Remove terminal cord assembly by pushing terminal body into
transaxle case.
6. Remove engine under cover.
7. Remove front LH nut of front suspension member, and then
lower front LH of front suspension member to secure a space for
removing control valve assembly.
8. Drain ATF from A/T. Refer to AT- 1 5 , "
Changing A/T Fluid" .
9. Remove oil pan and oil pan gasket.
10. Check foreign materials in oil pan to help determine causes of
malfunction. If the ATF is very dark, smells burned, or contains
foreign particles, frictional material (clutches, band) may need
replacement. A tacky film that will not wipe clean indicates var-
nish build up. Varnish can cause valves, servo, and clutches to
stick and can inhibit pump pressure.
If frictional material is detected, replace radiator after
repair of A/T. Refer to CO-13, "
RADIATOR" , CO-16,
"RADIATOR (ALUMINUM TYPE)" (QR engine) or CO-37,
"RADIATOR" , CO-40, "RADIATOR (ALUMINUM TYPE)"
(VQ engine).
11. Remove control valve assembly fixing bolts A, B and C .
SCIA4853E
SCIA3153E
SCIA3476E
AT-230
ON-VEHICLE SERVICE
Park/Neutral Position (PNP) SwitchBCS00155
COMPONENTS
REMOVAL AND INSTALLATION
Removal
1. Set selector lever in “N” position.
2. Remove front tire LH from vehicle.
3. Remove LH splash guard. (Front fender side)
4. Remove engine under cover.
5. Remove control cable from manual shaft.
6. Remove PNP switch fixing bolts.
7. Remove PNP switch from transaxle assembly.
Installation
Note the following, and install in the reverse order of removal.
Align PNP switch position when installing.
After installation is completed, adjust and check A/T position. Refer to AT- 2 1 5 , "Adjustment of A/T Posi-
tion" , AT- 2 1 5 , "Checking of A/T Position" .
1. A/T 2. PNP switch
Refer to GI section to make sure icons (symbol marks) in the figure. Refer to GI-10, "
Components" .
SCIA7833E
SCIA2783E
SCIA3156E
AT-244
TRANSAXLE ASSEMBLY
20. Remove fluid cooler tubes.
INSPECTION
Installation and Inspection of Torque Converter
After inserting a torque converter to a A/T, be sure to check
dimension “A” to ensure it is within the reference value limit.
INSTALLATION
Install removed parts in the reverse order of the removal, while paying attention to the following work.
When installing transaxle to engine, attach fixing bolts in accordance with the following standard.
QR20DE engine models
VQ23DE engine models
SCIA7921E
Dimension “A”
For QR20DE engine models
: 19.0 mm (0.75 in) or more
For VQ23DE engine models
: 14.0 mm (0.55 in) or more
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Bolt No. 1 2 3 4 5 6
Number of bolts 4 1 1 2 2 1
Bolt length
“ ”mm (in)49
(1.93) 40
(1.57) 45
(1.77)40
(1.57)30
(1.18)45
(1.77)
Tightening torque
N·m (kg-m, ft-lb)75
(7.7, 55)35
(3.6, 26)75
(7.7, 55)43 (4.4, 32)35
(3.6, 26)
SCIA4358E
Bolt No. 1 2 3 4
Number of bolts 1 4 4 1
Bolt length
“ ”mm (in)118 (4.65) 52 (2.05) 40 (1.57) 65 (2.56)
Tightening torque
N·m (kg-m, ft-lb)74 (7.5, 55) 75 (7.7, 55) 47 (4.8, 35) 75 (7.7, 55)
SCIA4359E
TRANSAXLE ASSEMBLY
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Align the positions of tightening bolts for drive plate with those of
torque converter, and temporarily tighten bolts. Then, tighten
bolts with the specified torque.
CAUTION:
When turning crankshaft, turn it clockwise as viewed from
front of engine.
When tightening the tighten bolts for the torque converter
after fixing crankshaft pulley bolts, be sure to confirm the
tightening torque of crankshaft pulley mounting bolts.
Refer to EM-53, "
TIMING CHAIN" (QR engine), EM-173, "TIMING CHAIN" (VQ engine).
After converter is installed to drive plate, rotate crankshaft several turns and make sure that tran-
saxle rotates freely without binding.
Install POS sensor. Refer to EM-145, "Removal and Installation" .
After completing installation, check for A/T fluid leakage, A/T fluid level, and positions of A/T. Refer to AT-
14, "Checking A/T Fluid" , AT- 2 1 5 , "Adjustment of A/T Position" , AT- 2 1 5 , "Checking of A/T Position" . : 52 N·m (5.3 kg-m, 38 ft-lb)
SCIA3138E
AT-364
SERVICE DATA AND SPECIFICATIONS (SDS)
OUTER DIAMETER OF SNAP RINGS
Unit: mm (in)
Control ValvesBCS001P2
CONTROL VALVE RETURN SPRINGS
For QR20DE Engine Models
Unit: mm (in) Location Outer diameter
1 144.8 (5.701)
2 173.8 (6.843)
3 133.9 (5.272)
4 119.1 (4.689)
5 150 (5.91)
6 182.8 (7.197)
PartsItem
Free length Outer diameter
Upper bodyL14 Pilot valve spring 38.98 (1.535) 8.9 (0.350)
L151-2 accumulator valve spring 20.5 (0.807) 6.95 (0.274)
1-2 accumulator piston spring 55.66 (2.191) 19.6 (0.772)
L16 1st reducing valve spring 27.0 (1.062) 7.0 (0.276)
L17 3-2 timing valve spring 23.0 (0.906) 6.65 (0.262)
L18 Overrun clutch reducing valve spring 37.5 (1.476) 6.9 (0.272)
L19 Torque converter relief valve spring 31.0 (1.220) 9.0 (0.354)
L20 Torque converter clutch control valve spring 56.98 (2.243) 6.5 (0.256)
L21 Cooler check valve spring 29.4 (1.157) 6.0 (0.236)
Lower bodyL3 Pressure regulator valve spring 45.0 (1.772) 15.0 (0.591)
L4 Overrun clutch control valve spring 21.7 (0.854) 7.0 (0.276)
L5 Accumulator control valve spring 22.0 (0.866) 6.5 (0.256)
L6 Shift valve A spring 21.7 (0.854) 7.0 (0.276)
L7 Shuttle valve spring 51.0 (2.008) 5.65 (0.222)
L12 Shift valve B spring 21.7 (0.854) 7.0 (0.276)
L13Pressure modifier valve spring 32.0 (1.260) 6.9 (0.272)
Pressure modifier piston spring 30.5 (1.201) 9.8 (0.386)
— Oil cooler relief valve spring 17.02 (0.670) 8.0 (0.315)
SERVICE DATA AND SPECIFICATIONS (SDS)
AT-365
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For VQ23DE Engine Models
Unit: mm (in)
AccumulatorBCS001P3
O-RINGS
Unit: mm (in)
RETURN SPRINGS
Unit: mm (in) PartsItem
Free length Outer diameter
Upper bodyL14 Pilot valve spring 38.98 (1.535) 8.9 (0.350)
L151-2 accumulator valve spring 20.5 (0.807) 6.95 (0.274)
1-2 accumulator piston spring 55.66 (2.191) 19.6 (0.772)
L16 1st reducing valve spring 26.0 (1.024) 7.0 (0.276)
L17 3-2 timing valve spring 23.0 (0.906) 6.65 (0.262)
L18 Overrun clutch reducing valve spring 37.5 (1.476) 6.9 (0.272)
L19 Torque converter relief valve spring 31.0 (1.220) 9.0 (0.354)
L20 Torque converter clutch control valve spring 56.98 (2.243) 6.5 (0.256)
L21 Cooler check valve spring 29.4 (1.157) 6.0 (0.236)
Lower bodyL3 Pressure regulator valve spring 45.0 (1.772) 15.0 (0.591)
L4 Overrun clutch control valve spring 21.7 (0.854) 7.0 (0.276)
L5 Accumulator control valve spring 22.0 (0.866) 6.5 (0.256)
L6 Shift valve A spring 21.7 (0.854) 7.0 (0.276)
L7 Shuttle valve spring 51.0 (2.008) 5.65 (0.222)
L12 Shift valve B spring 21.7 (0.854) 7.0 (0.276)
L13Pressure modifier valve spring 32.0 (1.260) 6.9 (0.272)
Pressure modifier piston spring 30.5 (1.201) 9.8 (0.386)
— Oil cooler relief valve spring 17.02 (0.670) 8.0 (0.315)
AccumulatorInner diameter
(Small)Inner diameter
(Large)
Servo release accumulator 26.9 (1.059) 44.2 (1.740)
N-D accumulator 34.6 (1.362) 39.4 (1.551)
Accumulator Free length Outer diameter
Servo release accumulator 62.8 (2.472) 21.0 (0.827)
N-D accumulator 46.5 (1.831) 28.0 (1.102)
ATC-2 Discharge Air Flow ................................................. 31
System Description ................................................. 32
SWITCHES AND THEIR CONTROL FUNCTION ... 32
CAN Communication System Description .............. 33
TROUBLE DIAGNOSIS ............................................ 34
CONSULT-II Function (BCM) .................................. 34
CONSULT-II BASIC OPERATION ....................... 34
DATA MONITOR .................................................. 34
How to Perform Trouble Diagnosis for Quick and
Accurate Repair ...................................................... 35
WORK FLOW ...................................................... 35
SYMPTOM TABLE .............................................. 35
Component Parts and Harness Connector Location ... 36
ENGINE COMPARTMENT .................................. 36
PASSENGER COMPARTMENT .......................... 37
Schematic ............................................................... 38
Wiring Diagram — A/C — ....................................... 39
Auto Amp. Terminals and Reference Value ............ 44
PIN CONNECTOR TERMINAL LAYOUT ............ 44
TERMINALS AND REFERENCE VALUE FOR
UNIFIED METER AND A/C AMP. ........................ 44
Self-diagnosis Function .......................................... 46
DESCRIPTION .................................................... 46
FUNCTION CONFIRMATION PROCEDURE ...... 47
AUXILIARY MECHANISM: TEMPERATURE
SETTING TRIMMER ........................................... 52
AUXILIARY MECHANISM: FOOT POSITION
SETTING TRIMMER ........................................... 53
AUXILIARY MECHANISM: INLET PORT MEM-
ORY FUNCTION ................................................. 53
Operational Check .................................................. 54
CHECKING MEMORY FUNCTION ..................... 54
CHECKING BLOWER ......................................... 54
CHECKING DISCHARGE AIR ............................ 54
CHECKING INTAKE AIR ..................................... 54
CHECKING TEMPERATURE DECREASE ......... 54
CHECKING TEMPERATURE INCREASE .......... 55
CHECKING A/C SWITCH ................................... 55
CHECKING AUTO MODE ................................... 55
Power Supply and Ground Circuit for Auto Amp. ... 56
INSPECTION FLOW ........................................... 56
COMPONENT DESCRIPTION ............................ 57
DIAGNOSIS PROCEDURE FOR A/C SYSTEM ... 57
LAN System Circuit ................................................ 59
DIAGNOSIS PROCEDURE FOR LAN CIRCUIT ... 59
Mode Door Motor Circuit ........................................ 63
INSPECTION FLOW ........................................... 63
SYSTEM DESCRIPTION .................................... 64
COMPONENT DESCRIPTION ............................ 65
DIAGNOSIS PROCEDURE FOR MODE DOOR
MOTOR ............................................................... 65
Air Mix Door Motor Circuit ...................................... 66
INSPECTION FLOW ........................................... 66
SYSTEM DESCRIPTION .................................... 67
COMPONENT DESCRIPTION ............................ 68
DIAGNOSIS PROCEDURE FOR AIR MIX DOOR
MOTOR ............................................................... 68
Air Mix Door Motor PBR Circuit .............................. 68DIAGNOSIS PROCEDURE FOR AIR MIX DOOR
MOTOR PBR ....................................................... 68
Intake Door Motor Circuit ........................................ 69
INSPECTION FLOW ............................................ 69
SYSTEM DESCRIPTION ..................................... 70
COMPONENT DESCRIPTION ............................ 71
DIAGNOSIS PROCEDURE FOR INTAKE DOOR
MOTOR ................................................................ 71
Blower Motor Circuit ................................................ 72
INSPECTION FLOW ............................................ 72
SYSTEM DESCRIPTION ..................................... 73
COMPONENT DESCRIPTION ............................ 74
DIAGNOSIS PROCEDURE FOR BLOWER
MOTOR ................................................................ 74
COMPONENT INSPECTION ............................... 77
Magnet Clutch Circuit .............................................. 78
INSPECTION FLOW ............................................ 78
SYSTEM DESCRIPTION ..................................... 79
DIAGNOSIS PROCEDURE FOR MAGNET
CLUTCH .............................................................. 79
COMPONENT INSPECTION ............................... 83
Insufficient Cooling .................................................. 84
INSPECTION FLOW ............................................ 84
PERFORMANCE TEST DIAGNOSIS .................. 85
PERFORMANCE CHART .................................... 87
TROUBLE DIAGNOSIS FOR UNUSUAL PRES-
SURE ................................................................... 88
Insufficient Heating ................................................. 91
INSPECTION FLOW ............................................ 91
Noise ....................................................................... 92
INSPECTION FLOW ............................................ 92
Self-diagnosis ......................................................... 94
INSPECTION FLOW ............................................ 94
Memory Function .................................................... 95
INSPECTION FLOW ............................................ 95
Ambient Sensor Circuit ........................................... 96
COMPONENT DESCRIPTION ............................ 96
AMBIENT TEMPERATURE INPUT PROCESS ... 96
DIAGNOSIS PROCEDURE FOR AMBIENT
SENSOR .............................................................. 96
COMPONENT INSPECTION ............................... 98
In-vehicle Sensor Circuit ......................................... 99
COMPONENT DESCRIPTION ............................ 99
DIAGNOSIS PROCEDURE FOR IN-VEHICLE
SENSOR ............................................................100
COMPONENT INSPECTION .............................101
Sunload Sensor Circuit .........................................102
COMPONENT DESCRIPTION ..........................102
SUNLOAD INPUT PROCESS ...........................102
DIAGNOSIS PROCEDURE FOR SUNLOAD
SENSOR ............................................................102
COMPONENT INSPECTION .............................104
Intake Sensor Circuit .............................................105
COMPONENT DESCRIPTION ..........................105
DIAGNOSIS PROCEDURE FOR INTAKE SEN-
SOR ...................................................................105
COMPONENT INSPECTION .............................106