Page 331 of 4500

INSPECTION PROCEDURE
1.READ VALUE ON HAND-HELD TESTER
a. Connect the hand-held tester to the DLC3.
b. Turn the ignition switch to the ON position and push the hand-held tester main switch on.
c. Select the item below in the DATA LIST, and read the display on the hand-held tester.
DATA LIST / AIR CONDITIONER:
DATA LIST / AIR CONDITIONER
OK:
The display is as specified in the normal condition.
Result:
AIR CONDITIONER TEST RESULT
B: PROCEED TO NEXT CIRCUIT INSPECTION SHOWN IN PROBLEM SYMPTOMS TABLE
C: REPLACE AIR CONDITIONING AMPLIFIER (SEE REPLACEMENT )
A: Go to next step
2.INSPECT AIR CONDITIONING AMPLIFIER (TPBDr - SG-7)
a. Remove the A/C amplifier with connectors still connected.
b. Turn the ignition switch to the ON position.
c. Change the set temperature to activate the cool air bypass servomotor.
d. Measure the voltage according to the value (s) in the table below.
Standard:
AIR CONDITIONING AMPLIFIER (TPBDr - SG-7) VOLTAGE
ItemMeasure Item/Display (Range)Normal ConditionDiagnostic
Note
A/B DAMP
POS-DCool air bypass damper position (Driver
side) / min.: -14% max.: 113.5%OPEN: Approx. 0 % SHUT:
Approx. 100%-
NGA
OK (Checking from the PROBLEM SYMPTOM TABLE)B
OK (Checking from the DTC)C
Tester connectionConditionSpecified condition
A36-24 (TPBDr) - A36-15 (SG-7)MAX. Hot0.5 to 1.8 V
A36-24 (TPBDr) - A36-15 (SG-7)MAX. Cool3.5 to 4.5 V
Page 339 of 4500
Fig. 107: Max Cool Damper Position Sensor Circuit (Passenger Side)
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
INSPECTION PROCEDURE
1.READ VALUE ON HAND-HELD TESTER
a. Connect the hand-held tester to the DLC3.
b. Turn the ignition switch to the ON position and push the hand-held tester main switch on.
c. Select the item below in the DATA LIST, and read the display on the hand-held tester.
DATA LIST / AIR CONDITIONER:
DATA LIST / AIR CONDITIONER
ItemMeasure Item/Display (Range)Normal ConditionDiagnostic
Note
A/B DAMP
POS-PCool air bypass damper position (Passenger
side) / min.: -14% max.: 113.5%OPEN: Approx. 0 %
SHUT: Approx. 100%-
Page 340 of 4500

OK:
The display is as specified in the normal condition.
Result:
AIR CONDITIONER TEST RESULT
B: PROCEED TO NEXT CIRCUIT INSPECTION SHOWN IN PROBLEM SYMPTOMS TABLE
C: REPLACE AIR CONDITIONING AMPLIFIER (SEE REPLACEMENT )
A: Go to next step
2.INSPECT AIR CONDITIONING AMPLIFIER (TPBPa - SG (SG-7))
a. Remove the A/C amplifier with connectors still connected.
b. Turn the ignition switch to the ON position.
c. Change the set temperature to activate the cool air bypass servomotor.
d. Measure the voltage according to the value (s) in the table below.
Standard:
AIR CONDITIONING AMPLIFIER (TPBPA - SG (SG-7) VOLTAGE
HINT:
As the set temperature increases, the voltage decreases gradually without interruption.
Result:
AIR CONDITIONING AMPLIFIER (TPBPA - SG (SG-7) TEST RESULT
NGA
OK (Checking from the PROBLEM SYMPTOM TABLE)B
OK (Checking from the DTC)C
Tester connectionConditionSpecified condition
A37-21 (TPBPa) - A38-19 (SG)MAX. Hot0.5 to 1.8 V
A37-21 (TPBPa) - A38-19 (SG)MAX. Cool3.5 to 4.5 V
NGA
OK (Checking from the PROBLEM SYMPTOMS TABLE)B
OK (Checking from the DTC)C
Page 347 of 4500
Fig. 113: Checking Actuator
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
DISPLAY CODE - RECIRCULATION DAMPER POSITION
OK:
Recirculation damper changes in accordance with each display code.
Display codeRecirculation damper position
0FRESH
1FRESH
2RECIRCULATION / FRESH
3RECIRCULATION
4FRESH
5FRESH
6FRESH
7FRESH
8FRESH
9FRESH
Page 357 of 4500
Fig. 122: Emission Gas Nox Sensor Circuit
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
INSPECTION PROCEDURE
1.READ VALUE ON HAND-HELD TESTER
a. Connect the hand-held tester to the DLC3.
b. Turn the ignition switch to the ON position and push the hand-held tester main switch on.
c. Select the item below in the DATA LIST, and read the display on the hand-held tester.
DATA LIST / AIR CONDITIONER:
DATA LIST / AIR CONDITIONER
OK:
ItemMeasure Item/Display (Range)Normal ConditionDiagnostic
Note
NOX GAS
SENSEmission gas Nox sensor / min.: 0
max.:255Increases as the gas amount
increases-
Page 358 of 4500
The display is as specified in the normal condition.
Result:
AIR CONDITIONER TEST RESULT
B: PROCEED TO NEXT CIRCUIT INSPECTION SHOWN IN PROBLEM SYMPTOMS TABLE
C: REPLACE AIR CONDITIONING AMPLIFIER (SEE REPLACEMENT )
A: Go to next step
2.INSPECT AIR CONDITIONING AMPLIFIER (NOX - SG-1)
a. Remove the A/C amplifier with connectors still connected.
b. Turn the ignition switch to the ON position.
c. Measure the voltage according to the value (s) in the table below.
Standard:
AIR CONDITIONING AMPLIFIER (NOX - SG-1) VOLTAGE
HINT:
As the temperature increases, the voltage decreases.
Result:
AIR CONDITIONING AMPLIFIER (NOX - SG-1) TEST RESULT
NGA
OK (Checking from the PROBLEM SYMPTOM TABLE)B
OK (Checking from the DTC)C
Tester connectionConditionSpecified condition
A13-17 (NOX) - A13-8 (SG-1)Ignition switch ON at 10 to 35C° (50 to 95°F)1.0 to 4.5 V
NGA
OK (Checking from the PROBLEM SYMPTOMS TABLE)B
OK (Checking from the DTC)C
Page 364 of 4500
1.PERFORM ACTUATOR CHECK
a. Warm up the engine.
b. Set the actuator check mode (SEE ACTUATOR CHECK
).
c. Press the driver temperature up switch, and change to STEP operation.
d. Press the driver temperature up switch, and check the air flow by hand.
DISPLAY CODE - AIR FLOW POSITION
OK:
Cool air bypass damper changes in accordance with each display code.
NG: REPLACE AIR CONDITIONING AMPLIFIER (SEE REPLACEMENT
)
OK: Go to next step
2.INSPECT COOL AIR BYPASS SERVOMOTOR
a. Remove the cool air bypass servomotor.
b. Connect the positive (+) lead from the battery to terminal 4 and negative (-) lead to terminal 5, then
check that the lever turns to the "OPEN" position smoothly.
c. Connect the positive (+) lead from the battery to terminal 5 and negative (-) lead to terminal 4, then
check that the lever turns to the "SHUT" position smoothl
y.
Display codeAir flow position
0OPEN
1OPEN
2OPEN
3SHUT
4SHUT
5SHUT
6SHUT
7SHUT
8SHUT
9SHUT
Page 369 of 4500

Fig. 129: Cool Air Bypass Damper Control Servomotor Circuit (Passenger Side)
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
INSPECTION PROCEDURE
1.PERFORM ACTUATOR CHECK
a. Warm up the engine.
b. Set the actuator check mode (SEE ACTUATOR CHECK
).
c. Press the driver temperature up switch, and change to STEP operation.
d. Press the driver temperature up switch, and check the air flow by hand.
Display code Air flow position
DISPLAY CODE AIR FLOW POSITION
OK:
Cool air bypass damper changes in accordance with each display code.
NG: REPLACE AIR CONDITIONING AMPLIFIER (SEE REPLACEMENT
)
OK: Go to next step
2.INSPECT COOL AIR BYPASS SERVOMOTOR
a. Remove the cool air bypass servomotor.
b. Connect the positive (+) lead from the battery to terminal 4 and negative (-) lead to terminal 5, then
check that the lever turns to the "OPEN" position smoothly.
c. Connect the positive (+) lead from the battery to terminal 5 and negative (-) lead to terminal 4, then
check that the lever turns to the "SHUT" position smoothly.
Display codeAir flow lever position
0OPEN
1OPEN
2OPEN
3SHUT
4SHUT
5SHUT
6SHUT
7SHUT
8SHUT
9SHUT