2003 LEXUS LS430 torque

Fig. 61: Installing Water By-Pass Joint FR
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
100.INSTALL WATER INLET HOUSING
a. Install a new O-ring to the inlet housing.
b. Apply soapy water on the O-ring.
c. Apply seal packing to the sealing groove of the inlet housing as shown in the illustration.
Seal packing: Part No. 08826-00100 or equivalent
<002c0051005600570044004f004f00030044000300510052005d005d004f004800030057004b004400570003004b004400560003004c0057005600030052005300480051004c0051004a000300460058005700030057005200030044000300150003005700
52000300160003005000500003000b001300110013001b0003[to 0.12 in.).
Parts must be assembled within 3 minutes of application. Otherwise the material must be
removed and reapplied.
d. Install the water inlet and housing assy with the 2 bolts. Alternately tighten the bolts.
Torque: 18 N.m (184 kgf.cm, 13 ft.lbf)

Fig. 63: Installing Gaskets
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
b. Install the intake manifold assy with the 6 bolts and 4 nuts.
Torque: 18 N.m (184 kgf.cm, 13 ft.lbf)
c. Connect the 8 in
jector connectors.

Fig. 65: Installing Engine Wire Protector (Rear Side)
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
g. Install the V-bank cover fastener with the bolt.
Torque: 7.5 N.m (77 kgf.cm, 66 in.lbf)
h. Install the V-bank cover bracket No. 1 with the bolt.
Torque: 7.5 N.m (77 kgf.cm, 66 in.lbf)
i. Connect the VSV connector for ACIS.
Fig. 66: Connecting VSV Connector For ACIS

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j. Install the V-bank cover bracket No. 3 with the bolt.
Torque: 7.5 N.m (77 kgf.cm, 66 in.lbf)
k. Install the V-bank cover bracket No. 2 with the bolt.
Torque: 7.5 N.m (77 kgf.cm, 66 in.lbf)
l. Connect the VSV for EVAP to the intake manifold with the bolt.
Torque: 7.5 N.m (77 kgf.cm, 66 in.lbf)
m. Connect the EVAP hose to the VSV for EVAP.

Fig. 68: Applying Adhesive To Threads Of Mounting Bolt
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
b. Install the front spacer, drive plate and rear spacer on the crankshaft.
c. Install and uniformly tighten the 8 mounting bolts in several passes in the sequence shown in the
illustration.
Torque: 49 N.m (500 kgf.cm, 36 ft.lbf)
If any one of the mounting bolts does not meet the torque specification, replace the mounting bolt.

Fig. 70: Identifying Painted Mark
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
107.INSTALL AUTOMATIC TRANSMISSION ASSY
a. Check the torque converter clutch installation (see INSPECTION
).
b. Attach the transmission to the engine.
c. Install the ground strap and 10 bolts.
Torque:
72 N.m (734 kgf.cm, 53 ft.lbf) for 17 mm head bolt A
37 N.m (377 kgf.cm, 27 ft.lbf) for 14 mm head bolt B

Fig. 71: Installing Automatic Transmission Assy
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
d. Install the torque converter clutch bolts.
1. Apply adhesive to 2 or 3 threads of the bolt end.
Adhesive:
Part No. 08833-00070, THREE BOND 1324 or equivalent
2. Hold the crankshaft pulley bolt with a wrench, and install the 6 bolts evenly.
Torque: 48 N.m (490 kgf.cm, 35 ft.lbf)
HINT:
First install the black colored bolt, and then install the other bolts.
3. Install the flywheel housing undercover with the 2 bolts.
Torque: 18 N.m (184 kgf.cm, 13 ft.lbf)

Fig. 72: Identifying Torque Converter Clutch Bolts
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
108.INSTALL OIL COOLER INLET TUBE NO.1
109.INSTALL OIL COOLER OUTLET TUBE NO.1
110.INSTALL TRANSMISSION OIL FILTER TUBE SUB-ASSY
111.CONNECT ENGINE WIRE
a. Connect the engine wire to the transmission.
1. Connect the VSV connector.
2. Connect the PNP switch connector.
3. Connect the solenoid connector.
4. Connect the direct clutch speed sensor connector.
5. Connect the engine wire from the 3 wire clamps.
6. Connect the oil level sensor connector.
112.INSTALL ENGINE W/ TRANSMISSION ASSEMBLY
a. Attach the engine chain hoist to the engine hangers.
b. Slowly lower the engine and transmission assembly into the engine compartment.
c. Insert the stud bolts of the front en
gine mounting brackets into the stud bolt holes of the front

Fig. 74: Keeping Engine Level
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
e. Install the rear engine mounting member with the 4 bolts and 4 nuts.
Torque:
25.5 N.m (260 kgf.cm, 19 ft.lbf) for bolt
13.5 N.m (138 kgf.cm, 10 ft.lbf) for nut