2003 DAEWOO MATIZ window

9G –4 INTERIOR TRIM
DAEWOO M-150 BL2
REPAIR INSTRUCTIONS
ON–VEHICLE SERVICE
D109E532
FRONT DOOR TRIM PANEL
(STANDARD)
Tool Required
KM 475–B Trim Remover.
Removal Procedure
1. Remove the door pull from the front door.

Remove the screws (1).

Remove the door pull (2).
D109E533
2. Remove the inside door handle.

Remove the screw (1).

Disconnect the inside door handle rod (2).

Pry off the inside door handle (3).
D109E534
3. Remove the window regulator handle from the front
door.

Using a cloth, pull out the clip (1).

Remove the regulator handle (2).

INTERIOR TRIM 9G–5
DAEWOO M-150 BL2
D109E535
4. Pry off the trim panel using a trim remover KM 475–B.
Notice: Make sure to cover the remover with cloth to
prevent the paint damage of the door.
D109E536
Installation Procedure
1. Install the trim panel.
2. Install the window regulator handle with the clip.
3. Install the inside door handle and the door pull with
the screws.
D19E537A
FRONT DOOR TRIM PANEL
(DELUXE)
Removal Procedure
1. Remove the inside door handle. Refer to Section 9P,
Doors.
2. Remove the power window/mirror control switch as-
sembly from the front door.

Remove the screws (1).

Remove the power window/mirror control switch
assembly (2).

Disconnect the electrical connectors (3).
D19E538A
3. Remove the trim panel.

Remove the screws (1).

Remove the clips (2).

Remove the trim panel (3).

9G –6 INTERIOR TRIM
DAEWOO M-150 BL2
D109E539
4. Remove the inside channel weatherstrip. Refer to
Section 9P, Doors.
5. Remove the map pocket from the door trim.

Remove the screws (1).

Remove the map pocket (2).
D19E540A
Installation Procedure
1. Install the map pocket to the door trim with the
screws.
2. Install the inside channel weatherstrip. Refer to Sec-
tion 9P, Doors.
3. Install the door trim panel with the screws and the
clips.
4. Install the power window/mirror control switch assem-
bly with the screw.
5. Install the inside door handle. Refer to Section 9P,
Doors.
D109E541
2
REAR DOOR TRIM PANEL
(STANDARD)
Tool Required
KM 475–B Trim Remover.
Removal Procedure
1. Remove the inside door handle.

Remove the screw (1).

Disconnect the inside door handle rod.

Pry off the inside door handle (2).
D109E542
2. Remove the door pull.

Remove the screws (1).

Remove the door pull (2).

INTERIOR TRIM 9G–7
DAEWOO M-150 BL2
D109E543
3. Remove the window regulator handle from the rear
door.

Using a cloth, pull out the clip (1).

Remove the regulator handle (2).
D109E544
4. Pry off the trim panel using a trim remover KM 475–B.
Notice: Make sure to cover the remover with cloth to
prevent the paint damage of the door.
D109E545
Installation Procedure
1. Install the trim panel.
2. Install the window regulator handle with the clip.
3. Install the inside door handle and the door pull with
the screws.
D109E546
REAR DOOR TRIM PANEL (DELUXE)
Removal Procedure
1. Remove the inside door handle. Refer to Section 9P,
Doors.
2. Remove the window regulator handle from the rear
door. Refer to Section 9P, Doors.
3. Remove the door pull.

Remove the screw (1).

Remove the door pull (2).

9G –8 INTERIOR TRIM
DAEWOO M-150 BL2
D109E547
4. Remove the trim panel.

Remove the screws (1).

Remove the clips (2).

Remove the trim panel (3).
5. Remove the inside channel weatherstrip. Refer to
Section 9P, Doors.
D109E548
Installation Procedure
1. Install the inside channel weatherstrip. Refer to Sec-
tion 9P, Doors.
2. Install the trim panel with the screws and the clips.
3. Install the door pull with the screw.
4. Install the window regulator handle. Refer to Section
9P, Doors.
5. Install the inside door handle. Refer to Section 9P,
Doors.
D109E549
REAR DOOR INTERIOR GARNISH
MOLDING
Removal Procedure
1. Pry off interior garnish molding.

Pry off the garnish molding caps (1).
D109E550
Installation Procedure
1. Install the interior garnish molding.

WATERLEAKS 9I–7
DAEWOO M-150 BL2
SPECIFICATIONS
RECOMMENDED MATERIALS FOR WATERLEAK REPAIRS

Leak Areas

Repair Materials
Windshield, back window

Urethane adhesive, caulking kit, or the equivalent
Metal joints

Brushable seam sealer which can be painted
Ventilation ducts

3MTM Auto Bedding and Glazing Compound or the
equivalent
Small cracks and pin holes 3MTM Drip-Check Sealer or the equivalent Large holes 3MTM Automotive Joint and Seam Sealer Weatherstrips 3MTM 08011 Weatherstrip Adhesive or the equivalent Bolts, studs, and screws Strip caulk
WATERTEST STAND SPECIFICATIONS
Application Description
Nozzle Type
Full jet spray nozzle #1/2 GG-25 or equivalent with a
60° included angle
Nozzle Height Approximately 1,600 mm (63.0 in.) from the floor
Volume of Flow 14L (3.7 gal) per minute
Pressure 155 kPa (22.5 psi) measured at the nozzle


Windshield and A-Pillar Test Stand Position

Approximately 30° down, 45° toward the rear, and
aimed at the corner of the windshield
B-Pillar Test Stand Position Approximately 30° down, 45° toward the rear, and
aimed at the center of the rear door



Back Window and tailgate Test Stand Position


Approximately 30° down, 45° toward the front and
aimed approximately 610 mm (24.0 in.) from the
corner of the back window

9J – 2 WINDNOISE
DAEWOO M-150 BL2
REPAIR INSTRUCTIONS
ON-VEHICLE SERVICE
WINDNOISE REPAIR
Windnoise leak repairs are very similar to waterleak re-
pairs. Refer to Section 9I, Waterleaks. The actual proce-
dure depends on the type of seal being repaired. Leaks
around the door opening weatherstrips do not always in-
dicate a faulty weatherstrip. A door or window adjust-
ment may resolve the condition. Refer to Section 9L,
Glass and Mirrors.

DAEWOO M-150 BL2
SECTION 9L
GLASS AND MIRRORS
CAUTION: Disconnect the negative battery cable before removing or installing any electrical unit or when a
tool or equipment could easily come in contact with exposed electrical terminals. Disconnecting this cable
will help prevent personal injury and damage to the vehicle. The ignition must also be in B unless otherwise
noted.
TABLE OF CONTENTS
Description and System Operation 9L-2. . . . . . . . . .
Stationary Glass 9L-2. . . . . . . . . . . . . . . . . . . . . . . . . .
Inside Rearview Mirror 9L-2. . . . . . . . . . . . . . . . . . . . .
Outside Rearview Mirrors 9L-2. . . . . . . . . . . . . . . . . . .
Components Locator 9L-3. . . . . . . . . . . . . . . . . . . . . . .
Glass and Mirror 9L-3. . . . . . . . . . . . . . . . . . . . . . . . . .
Diagnostic Information and Procedures 9L-4. . . . .
Testing Rear Window Defogger Grid Line 9L-4. . . . .
Repair Instructions 9L-5. . . . . . . . . . . . . . . . . . . . . . . . .
On-Vehicle Service 9L-5. . . . . . . . . . . . . . . . . . . . . . . . . .
Windshield 9L-5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Rear Window Glass 9L-7. . . . . . . . . . . . . . . . . . . . . . .
Rear Window Defogger Grid Line Repair 9L-9. . . . . Rear Window Defogger Braided Lead
Wire Repair 9L-10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Front Door Glass 9L-10. . . . . . . . . . . . . . . . . . . . . . . . .
Front Door Quarter Glass 9L-12. . . . . . . . . . . . . . . . .
Rear Door Glass 9L-13. . . . . . . . . . . . . . . . . . . . . . . . .
Inside Rearview Mirror 9L-13. . . . . . . . . . . . . . . . . . . .
Outside Rearview Mirror (Manual) 9L-14. . . . . . . . . .
Outside Rearview Mirror (Cable) 9L-15. . . . . . . . . . . .
Outside Rearview Mirror (Electric) 9L-16. . . . . . . . . .
Special Tools and Equipment 9L-17. . . . . . . . . . . . . .
Special Tools Table 9L-17. . . . . . . . . . . . . . . . . . . . . . .
Schematic and Routing Diagrams 9L-18. . . . . . . . . .
Rear Window Defogger 9L-18. . . . . . . . . . . . . . . . . . .