Page 3220 of 4323

BR0ZY±05
BR5332
F06409
BR0828
BR5333
Shim
Clearance
± BRAKEPARKING BRAKE
BR±45
3212 Author: Date:
2005 SEQUOIA (RM1146U)
INSPECTION
1. INSPECT DISASSEMBLED PARTS
Inspect the disassembled parts for wear, rust or damage.
2. MEASURE BRAKE SHOE LINING THICKNESS
Using a ruler, measure the thickness of the shoe lining.
Standard thickness: 4.0 mm (0.157 in.)
Minimum thickness: 1.0 mm (0.039 in.)
If the lining thickness is at the minimum thickness or less, or if
there is severe and uneven wear, replace the brake shoe.
3. MEASURE BRAKE DISC INSIDE DIAMETER
Using a brake drum gauge or equivalent, measure the inside di-
ameter of the disc.
Standard inside diameter: 210 mm (8.27 in.)
Maximum inside diameter: 211 mm (8.31 in.)
Replace the disc if the inside diameter is at the maximum value
or more.
Replace the disc or grind it with a lathe if the disc is scored or
worn unevenly.
4. INSPECT PARKING BRAKE SHOE LINING AND DISC
FOR PROPER CONTACT
Apply chalk to the inside surface of the disc, then grind down
the brake shoe lining to fit. If the contact between the disc and
the brake shoe lining is improper, repair it using a brake shoe
grinder or replace the brake shoe assembly.
5. MEASURE CLEARANCE BETWEEN PARKING
BRAKE SHOE AND LEVER
Using a feeler gauge, measure the clearance.
Standard clearance: Less than 0.25 mm (0.010 in.)
If the clearance is not within the specification, replace the shim
with one of the correct size.
Page 3221 of 4323
R15060
BR±46
± BRAKEPARKING BRAKE
3213 Author: Date:
2005 SEQUOIA (RM1146U)Thickness mm (in.)
Thickness mm (in.)
0.3 (0.012)0.6 (0.024)
0.4 (0.016)0.9 (0.035)
0.5 (0.020)±
6. IF NECESSARY, REPLACE SHIM
(a) Using a screwdriver, remove the C±washer and shim.
(b) Install the correct size shim with a new C±washer.
(c) Remeasure the clearance.
Page 3222 of 4323
BR0K0±11
F13903
Expand
± BRAKEPARKING BRAKE
BR±47
3214 Author: Date:
2005 SEQUOIA (RM1146U)
REASSEMBLY
Reassembly is in the reverse order of disassembly
(See page BR±43).
HINT:
Apply high temperature grease to the parts indicated by the ar-
rows (See page BR±42).
1. ADJUST PARKING BRAKE SHOE CLEARANCE
(a) Temporarily install the 3 hub nuts.
(b) Turn the adjuster and expand the shoes until the disc
locks.
(c) Return the adjuster 8 notches.
2. SETTLING PARKING BRAKE SHOES AND DISC
(a) Depress the parking brake pedal with 147 N (15 kgf, 33
lbf).
(b) Drive the vehicle at about 50 km/h (31 mph) on a safe, lev-
el and dry road for about 400 meters (0.25 mile) in this
condition.
(c) Repeat this procedure 2 or 3 times.
3. CHECK AND ADJUST PARKING BRAKE PEDAL
TRAVEL (See page BR±9)
Page 3417 of 4323

± BODY ELECTRICALTROUBLESHOOTING
BE±5
3409 Author: Date:
2005 SEQUOIA (RM1146U) Taillight does not go off when light control switch is in OFF posi-
tion.
1. TAILLIGHT Relay
2. Light Control Switch
3. Wire Harness
4. Body ECUBE±27
BE±27
±
±
Headlight does not come on when engine is running and light
control switch is in OFF position .
1. ECU±B Fuse
2. MAIN Fuse
3. HEAD Relay
4. DRL Fuse
5. DRL No. 4 Relay
6. DIMMER Relay
7. Parking Brake Switch
8. Wire Harness
9. Body ECUBE±14
BE±14
BE±27
BE±14
BE±27
BE±55
BE±55
±
±
FOG LIGHT SYSTEM
This system uses the multiplex communication system, so check diagnosis system of the multiplex commu-
nication system before you proceed with troubleshooting.
SymptomSuspect AreaSee page
Fog light does not come on with light control switch is in HEAD
position.
(Headlight is normal.)
1. FOG Fuse
2. FOG LIGHT Relay
3. Fog Light Switch
4. Wire Harness
5. Body ECUBE±14
BE±27
BE±34
±
±
Fog light does not come on with light control switch is in HEAD
position.
(Headlight does not light).1.*1 Other Parts
2. Wire Harness±
±
Only one light does not come on.1. Bulb
2. Wire Harness±
±
*1: Inspect Headlight System
TURN SIGNAL AND HAZARD WARNING SYSTEM
SymptomSuspect AreaSee page
ºHazardº and ºTurnº do not light up.
1. GAUGE Fuse
2. TURN±HAZ Fuse
3. Ignition Switch
4. Turn Signal Flasher Relay
5. Wire HarnessBE±14
BE±14
BE±24
BE±24
±
Hazard warning light does not light up.
(Turn is normal)1. Hazard Warning Switch
2. Wire Harness
3. Turn Signal Flasher RelayBE±36
±
BE±36
Turn signal does not light up.
(Hazard is normal)1. Turn Signal Switch
2. Wire Harness
3. Turn Signal Flasher RelayBE±36
±
BE±36
Turn signal does not light up in one direction.1. Bulb
2. Wire Harness±
±
Only one bulb does not light up.1. Bulb
2. Wire Harness±
±
INTERIOR LIGHT SYSTEM
This system uses the multiplex communication system, so check diagnosis system of the multiplex commu-
nication system before you proceed with troubleshooting.
SymptomSuspect AreaSee page
All the interior lights do not come on.
1. DOME Fuse
2. Illumination Circuit
3. Body ECUBE±14
DI±1759
±
Page 3465 of 4323
BE17A±06
I28425
Brake Master Cylinder
Brake Fluid Level Warning Switch
Engine Room R/B
ECU±B Fuse
Light Control Rheostat
Combination Meter Assembly
Instrument Panel J/B
IGN 2 Fuse
GAUGE Fuse
Parking Brake SwitchIgnition Switch
Passenger Seat Belt Warning
Skid Control ECU
± BODY ELECTRICALCOMBINATION METER
BE±53
3457 Author: Date:
2005 SEQUOIA (RM1146U)
COMBINATION METER
LOCATION
Page 3469 of 4323

I01279
Warning Light
Ignition
Switch
Battery
I19428
21OFF
ON
N01212
BE1217
Warning Light
Ignition
Switch
Battery
± BODY ELECTRICALCOMBINATION METER
BE±57
3461 Author: Date:
2005 SEQUOIA (RM1146U)
7. INSPECT BRAKE WARNING LIGHT OPERATION
(a) Disconnect the connector from the brake fluid warning
switch.
(b) Release the parking brake pedal.
(c) Connect the terminals on the harness side of the level
warning switch connector.
(d) Start the engine and check that the warning light comes
on.
If the warning light does not come on, test the bulb or wire har-
ness.
8. INSPECT BRAKE FLUID LEVEL WARNING SWITCH
CONTINUITY
(a) Remove the reservoir tank cap and strainer.
(b) Disconnect the connector.
(c) Check that no continuity exists between the terminals with
the switch OFF (float up).
(d) Use siphon, etc. to drain fluid out of the reservoir tank.
(e) Check that continuity exists between the terminals with
the switch ON (float down).
(f) Pour the fluid back in the reservoir tank.
If continuity is not as specified, replace the switch.
9. INSPECT PARKING BRAKE SWITCH CONTINUITY
(a) Check that continuity exists between the terminal and
switch body with the switch ON (switch pin released).
(b) Check that no continuity exists between the terminal and
switch body with the switch OFF (switch pin pushed in).
If operation is not as specified, replace the switch or inspect
ground point.
10. INSPECT WASHER LEVEL WARNING LIGHT OPERA-
TION
(a) Disconnect the connectors from the combination meter.
(b) Connect the negative (±) lead from the battery to terminal
16.
(c) Turn the ignition switch ON and check that the warning
light comes on.
If the warning light does not come on, test the bulb.
Page 3862 of 4323
05_SEQUOIA_U (L/O 0408)
3
2005 SEQUOIA from Aug. '04 Prod. (OM34424U)
21. Hood lock release lever
22. Parking brake pedal
23. Window lock switch
Page 4004 of 4323

05_SEQUOIA_U (L/O 0408)
145
2005 SEQUOIA from Aug. '04 Prod. (OM34424U)
The lights automatically turn off after 30
seconds when all the side doors and back
door are closed with the ignition key in
the ªACCº or ªLOCKº position and the le-
ver at position 2.
The lights also automatically turn off when
the driver 's door is opened with the lever
at position 1.
If the doors are locked by the wireless
remote control transmitter, the lights auto-
matically turn off immediately.
To turn them on again, turn the key to the
ªONº position or actuate the headlight
switch.
If you are going to park for over one
week, make sure the headlight switch is
off.
The time before the headlights turn off
can be changed. For details, contact your
Toyota dealer.
NOTICE
To prevent the battery from being dis-
charged, do not leave the lights on
for a long period when the engine is
not running.
Daytime running light system (all mod-
els sold in Canada and some models
sold in the U.S.A.)
The headlights turn on when the parking
brake is released with the engine started,
even with the light switch in the ªOFFº
position. They will not go off until the
ignition switch is turned off.
To turn on the other exterior lights and
instrument panel lights, twist the knob to
position 1.
Under the daytime running light system,
the headlights turn on at reduced intensity.
Twist the knob to position 2 to turn to full
intensity for driving at night.
High±Low beamsÐFor high beams, turn
the headlights on and push the lever away
from you (position 1). Pull the lever to-
ward you (position 2) for low beams.
The headlight high beam indicator light
(blue light) on the instrument panel will
tell you that the high beams are on.
Flashing the high beam headlights
(position 3)ÐPull the lever all the way
back. The high beam headlights turn off
when you release the lever.
You can flash the high beam headlights
with the knob turned to ªOFFº.