IN0253
WRONG CORRECT
IN0252
WRONG CORRECT IN±6
± INTRODUCTIONREPAIR INSTRUCTIONS
6 Author: Date:
2005 SEQUOIA (RM1146U)
(k) Care must be taken when jacking up and supporting the
vehicle. Be sure to lift and support the vehicle at the prop-
er locations (See page IN±8).
Cancel the parking brake on the level place and
shift the transmission in N position.
When jacking up the front wheels of the vehicle, first
place stoppers behind the rear wheels.
When jacking up the rear wheels of the vehicle, first
place stoppers before the front wheels.
When either the front or rear wheels only should be
jacked up, set rigid racks and place stoppers in front
and behind of the other wheels on the ground.
After the vehicle is jacked up, be sure to support it
on rigid racks. It is extremely dangerous to do any
work on a vehicle raised on a jack, even for a job that
can be finished quickly.
(l) Observe the following precautions to avoid damage to the
following parts:
(1) Do not open the cover or case of the ECU unless
absolutely necessary. (If the IC terminals are
touched, the IC may be destroyed by static electric-
ity.)
(2) To disconnect vacuum hoses, pull off the end, not
the middle of the hose.
(3) To pull apart electrical connectors, pull on the con-
nector itself, not the wires.
(4) Be careful not to drop electrical components, such
as sensors or relays. If they are dropped on a hard
floor, they should be replaced and not reused.
(5) When steam cleaning an engine, protect the elec-
tronic components, air filter and emission±related
components from water.
(6) Never use an impact wrench to remove or install
temperature switches or temperature sensors.
± INTRODUCTIONTERMS
IN±43
43 Author: Date:
2005 SEQUOIA (RM1146U) OEM
Original Equipment Manufacturing
OHCOverhead Camshaft
OHVOverhead Valve
OPTOption
ORVROn±board Refilling Vapor Recovery
O/SOversize
P & BVProportioning And Bypass Valve
PCSPower Control System
PCVPositive Crankcase Ventilation
PKBParking Brake
PPSProgressive Power Steering
PSPower Steering
PTOPower Take±Off
P/WPower Window
R & PRack And Pinion
RAMRandom Access Memory
R/BRelay Block
RBSRecirculating Ball Type Steering
R/FReinforcement
RFSRigid Front Suspension
RHRight±Hand
RHDRight±Hand Drive
RLYRelay
ROMRead Only Memory
RRRear
RRSRigid Front Suspension
RWDRear±Wheel Drive
SDNSedan
SENSensor
SICSStarting Injection Control System
SOCState Of Charge
SOHCSingle Overhead Camshaft
SPECSpecification
SPISingle Point Injection
SRSSupplemental Restraint System
SSMSpecial Service Materials
SSTSpecial Service Tools
STDStandard
STJCold±Start Fuel Injection
SWSwitch
SYSSystem
T/ATransaxle
TACHTachometer
TBIThrottle Body Electronic Fuel Injection
TCTurbocharger
TCCSTOYOTA Computer±Controlled System
TCVTiming Control Valve
TDCTop Dead Center
TEMP.Temperature
TEMSTOYOTA Electronic Modulated Suspension
TFTTOYOTA Free±Tronic
TISTotal Information System For Vehicle Development
± MAINTENANCEINSIDE VEHICLE
MA±3
50 Author: Date:
2005 SEQUOIA (RM1146U)
13. ACCELERATOR PEDAL
Check the pedal for smooth operation and uneven pedal effort or catching.
14. BRAKE PEDAL
(See page BR±6)
(a) Check the pedal for smooth operation.
(b) Check that the pedal has the proper reserve distance and free play.
(c) Check the brake booster function.
15. BRAKES
At a safe place, check that the brakes do not pull to one side when applied.
16. PARKING BRAKE
(See page BR±9)
(a) Check that the lever has the proper travel.
(b) On a safe incline, check that the vehicle is held securely with only the parking brake applied.
17. AUTOMATIC TRANSMISSION ºPARKº MECHANISM
On a safe incline, check that the vehicle is held securely with the selector lever in ºPº position and all brakes
released.
MA003±50
MA±4
± MAINTENANCEUNDER HOOD
51 Author: Date:
2005 SEQUOIA (RM1146U)
UNDER HOOD
GENERAL MAINTENANCE
1. GENERAL NOTES
Maintenance items may vary from country to country. Check the owner's manual supplement in which
the maintenance schedule is shown.
Every service item in the periodic maintenance schedule must be performed.
Periodic maintenance service must be performed according to whichever interval in the periodic main-
tenance schedule occurs first, the odometer reading (miles) or the time interval (months).
Maintenance service after the last period should be performed at the same interval as before unless
otherwise noted.
Failure to do even one item can cause the engine to run poorly and increase exhaust emissions.
2. WINDSHIELD WASHER FLUID
Check that there is sufficient fluid in the tank.
3. ENGINE COOLANT LEVEL
Check that the coolant level is between the FULL and LOW lines on the see±through reservoir.
4. RADIATOR AND HOSES
(a) Check that the front of the radiator is clean and not blocked with leaves, dirt or bugs.
(2UZ±FE engine: See page CO±14)
(b) Check the hoses for cracks, kinks, rot or loose connections.
5. BATTERY ELECTROLYTE LEVEL
Check that the electrolyte level of all battery cells is between the upper and lower level lines on the case.
6. BRAKE AND CLUTCH FLUID LEVELS
Check that the brake and clutch fluid levels are near the upper level line on the see±through reservoirs.
7. ENGINE DRIVE BELTS
Check all drive belts for fraying, cracks, wear or oiliness.
8. ENGINE OIL LEVEL
Check the level on the dipstick with the engine turned off.
9. POWER STEERING FLUID LEVEL
(a) Check the level on the dipstick.
(b) The level should be in the HOT or COLD range depending on the fluid temperature.
10. AUTOMATIC TRANSMISSION FLUID LEVEL
(a) Park the vehicle on a level surface.
(b) With the engine idling and the parking brake applied, shift the selector into all positions from the P to
L, and then shift into the P position.
(c) Pull out the dipstick and wipe off the fluid with a clean rag. Re±insert the dipstick and check that the
fluid level is in the HOT range.
(d) Do this check with the fluid at normal driving temperature (70 ± 80°C, 158 ± 176°F).
HINT:
Wait until the engine cools down (approx. 30 min.) before checking the fluid level after extended driving at
high speeds, in hot weather, in heavy traffic or pulling a trailer.
11. EXHAUST SYSTEM
(a) Visually inspect for cracks, holes or loose supports.
(b) If any change in the sound of the exhaust or smell of the exhaust fumes is noticed, find the cause and
correct.
SS±40
± SERVICE SPECIFICATIONSSUSPENSION AND AXLE
182 Author: Date:
2005 SEQUOIA (RM1146U) Stabilizer bar x Stabilizer bar link
1919014
Stabilizer bar bracket x Chassis frame3737727
( ) For use with SST
Part tightenedN´mkgf´cmft´lbf
REAR AXLE
Hub nut11 01,12283
Backing plate x Brake caliper1051,07077
Parking brake cable x Backing plate8.08271 in.´lbf
Axle housing x Backing plate1221,24490
Brake line union nut15.515811
ABS speed sensor x Axle housing8.08271 in.´lbf
REAR DIFFERENTIAL
Differential x Propeller shaft7475056
Drive pinion x Companion flangeSee page SA±113
Companion flange x Stud bolt101027.4
Differential carrier x Axle housing7374054
Differential carrier x Bearing cap11 31,15083
Differential case x Ring gear1251,27092
Drain plug4950036
Filler plug4950036
REAR SUSPENSION
Shock absorber x Chassis frame5859143
Shock absorber x Axle housing8788764
REAR LATERAL CONTROL ROD
Lateral control rod x Chassis frame1401,428103
Lateral control rod x Axle housing1301,32696
REAR UPPER AND LOWER CONTROL ARM
Upper control arm x Chassis frame1401,428103
Upper control arm x Axle housing1401,428103
Upper control arm x Brake line bracket2828621
Lower control arm x Chassis frame1301,32696
Lower control arm x Axle housing1301,32696
Lower control arm x Parking brake cable bracket2626519
REAR STABILIZER BAR
Bracket x Axle housing3737727
Stabilizer bar link x Chassis frame6970451
Stabilizer bar x Stabilizer bar link6970451
HEIGHT CONTROL COMPRESSOR AND DRYER
Height control compressor x Bracket2930021
Height control filter x Height control compressor6.46557 in.´lbf
Bracket x Body2930021
HEIGHT CONTROL VALVE
Height control set bolt2930021
SS084±03
SS±42
± SERVICE SPECIFICATIONSBRAKE
184 Author: Date:
2005 SEQUOIA (RM1146U)
BRAKE
SERVICE DATA
Brake pedal height (from dash panel)151.1 ± 165.1 mm (5.949 ± 6.500 in.)
Brake pedal free play1 ± 6 mm (0.04 ± 0.24 in.)
Brake pedal reserve distance at 490 N (590 kgf, 110.2 lbf)More than 95 mm (3.74 in.)
Front brake pad thickness STD11.5 mm (0.453 in.)
Minimum1.0 mm (0.039 in.)
Front brake disc thickness STD28.0 mm (1.102 in.)
Minimum26.0 mm (1.024 in.)
Front brake disc runout Maximum0.07 mm (0.0028 in.)
Rear brake pad thickness STD10 mm (0.39 in.)
Minimum1.0 mm (0.039 in.)
Rear brake disc thickness STD18.0 mm (0.709 in.)
Minimum16.0 mm (0.611 in.)
Rear brake disc runout Maximum0.1 mm (0.0039 in.)
Rear brake disc inside diameter STD210.0 mm (8.27 in.)
Maximum211.0 mm (8.31 in.)
Rear brake shoe lining thickness for rear disc brake STD4.0 mm (0.157 in.)
Minimum1.0 mm (0.039 in.)
Parking brake clearance between rear shoe and lever0.25 mm (0.010 in.)
Parking brake pedal travel at 300 N (31 kgf, 67 lbf)6 ± 9 clicks
Stop light switch clearance0.5 ± 2.4 mm (0.020 ± 0.095 in.)
Parking brake adjusting shim thickness for rear disc brake
0.3 mm (0.012 in.)
0.4 mm (0.016 in.)
0.5 mm (0.020 in.)
0.6 mm (0.024 in.)
0.9 mm (0.035 in.)
SS085±04
± SERVICE SPECIFICATIONSBRAKE
SS±43
185 Author: Date:
2005 SEQUOIA (RM1146U)
TORQUE SPECIFICATION
Part tightenedN´mkgf´cmft´lbf
Bleeder plug1111 08
Master cylinder x Reservoir1.51513 in.´lbf
Master cylinder x Brake booster2525018
Master cylinder x Master cylinder pressure sensor2525018
Brake booster clevis lock nut2525018
Brake booster x Brake booster bracket2525018
Brake booster x Pedal bracket131309
Brake pedal x Pedal bracket3435025
Stop light switch lock nut2526019
Parking brake pedal assembly x Pedal bracket3232023
Parking brake pedal assembly x Body131309
Brake line union nut 10 mm1515511
12 mm19.519514
Front disc brake caliper x Steering knuckle1231,25090
Rear disc brake caliper installation bolt8890065
Rear disc brake caliper x Flexible hose3132023
Rear disc brake torque plate x Backing plate1051,07077
Actuator bracket x Body1111 28
Actuator bracket x Actuator assembly9.59784 in.´lbf
Actuator x Skid control ECU1.81816 in.´lbf
Speed sensor installation bolt8.08271 in.´lbf
Front speed sensor harness x Steering knuckle8.08271 in.´lbf
Front speed sensor harness x Upper arm8.08271 in.´lbf
Front speed sensor harness x Coil support8.08271 in.´lbf
DI±30
± DIAGNOSTICSENGINE
224 Author: Date:
2005 SEQUOIA (RM1146U)
(a) Preconditions
The monitor will not run unless:
MIL is OFF
Fuel level is approximately 1/2 to 3/4
Altitude is 7,800 feet (2,400 m) or less
Engine Coolant Temperature (ECT) is between 4.4°C and 35°C (40°F and 95°F)
Intake Air Temperature (IAT) is between 4.4°C and 35°C (40°F and 95°F)
Cold Soak Procedure has been completed
Before starting the engine, the difference between ECT and IAT must be less than 7°C (13°F)
HINT:
Examples:
Scenario 1
ECT = 24°C (75°F)
IAT = 16°C (60°F)
Difference between ECT and IAT is 8°C (15°F)
" The monitor will not run because difference between ECT and IAT is higher than 7°C (13°F)
Scenario 2
ECT = 21°C (70°F)
IAT = 20°C (68°F)
Difference between ECT and IAT is 1°C (2°F)
" The monitor will run because difference between ECT and IAT is less than 7°C (13°F)
The readiness test can be completed in cold ambient conditions (less than 40°F / 4.4°C) and/or at
high altitudes (more than 7,800 feet / 2,400 m) if the drive pattern is repeated a second time after cycl-
ing the ignition off.
(b) Drive Pattern
(1) Connect the OBD II scan tool to DLC3 to check monitor status and preconditions (refer to (a)).
(2) Release pressure in fuel tank by removing the fuel tank cap and then reinstall it.
(3) Start the engine and allow it to idle until ECT becomes 75°C (167°F) or higher.
(4) Run the engine at 3,000 rpm for approximately 10 seconds.
(5) Allow the engine to idle with the A/C ON (to create slight load) for 15 to 50 minutes.
NOTICE:
If the vehicle is not equipped with A/C, put a slight load on the engine by doing the following :
Securely set the parking brake.
Block the drive wheels with wheel chocks.
Allow the vehicle to idle in drive for 15 to 50 minutes.