Page 2661 of 4323

A23324
(a)
(b)
(c)
(d)
EM±74
± ENGINE MECHANICALCYLINDER HEAD
2653 Author: Date:
2005 SEQUOIA (RM1146U)
26. CONNECT HOSES TO INTAKE MANIFOLD
(a) Connect the vacuum hose to the fuel pressure regulator.
(b) Connect the PCV hose to the PCV valve on the LH the cyl-
inder head.
(c) Connect the EVAP hose (from charcoal canister) to the
VSV for EVAP.
(d) Connect the 2 vacuum hoses to the VSV for the air injec-
tion system.
(e) Connect the brake booster tube.
27. CONNECT CONNECTORS TO INTAKE MANIFOLD
(a) Connect the throttle control connector.
(b) Connect the 2 VSV connectors for the air injection sys-
tem.
(c) Connect the VSV connector for the EVAP.
(d) Connect the 8 injector connectors.
(e) Connect the ECT sensor connector.
(f) Connect the 2 air fuel ratio sensor connectors.
28. CONNECT FUEL INLET HOSE (See page SF±31) AND
FUEL RETURN HOSE
29. INSTALL TIMING BELT REAR PLATES
(a) Install the RH No.1 timing belt rear plates.
Install the RH No.1 timing belt rear plates to the cylinder
head with the 3 bolts and stud bolt.
Torque: 7.5 N´m (76 kgf´cm, 66 in.´lbf)
(b) Install the LH No.1 timing belt rear plates.
(1) Connect the wire clamp to the No.1 timing belt rear
plate.
(2) Install the LH No.1 timing belt rear plates to the cyl-
inder head with the 3 bolts and stud bolt.
Torque: 7.5 N´m (76 kgf´cm, 66 in.´lbf)
30. INSTALL THROTTLE BODY COVER
31. INSTALL IGNITION COILS (See page IG±6)
32. INSTALL OIL DIPSTICK AND GUIDE FOR A/T
33. INSTALL FRONT EXHAUST PIPE (See page EM±126)
34. INSTALL PS PUMP (See page EM±83)
35. INSTALL CAMSHAFT POSITION SENSOR
(See page IG±9)
36. INSTALL CAMSHAFT TIMING PULLEYS
(See page EM±23)
37. CONNECT TIMING BELT TO CAMSHAFT TIMING PUL-
LEYS (See page EM±23)
38. CHECK ENGINE OIL LEVEL
Page 3025 of 4323
SA143±10
F14316
N´m (kgf´cm, ft´lbf) : Specified torque
Non±reusable part
64 (650, 47)
Brake CaliperHub Bolt Cotter Pin
105 (1,100, 77)
8.0 (82, 71 in.´lbf)
Speed Sensor
Shock Absorber
135 (1,400, 100)
65 (663, 48)
123 (1,250, 90)
28 (285, 21)Steering Knuckle with Axle Hub
Disc
4WD:
Cotter Pin
235 (2,400, 173)
Lock Cap
Grease Cap
Grease Cap2WD:
4WD:
Oil Seal
Speed Sensor
Rotor
Dust Cover
Steering Knuckle
18 (185, 13)
Oil Seal Bearing
Snap Ring
Axle Hub
Bearing Spacer4WD:
274 (2,800, 203)
Lock Nut 2WD:
± SUSPENSION AND AXLEFRONT AXLE HUB
SA±21
3017 Author: Date:
2005 SEQUOIA (RM1146U)
FRONT AXLE HUB
COMPONENTS
Page 3026 of 4323
SA23I±04
R13426
F07263
F07264
F07265
SA±22
± SUSPENSION AND AXLEFRONT AXLE HUB
3018 Author: Date:
2005 SEQUOIA (RM1146U)
REMOVAL
1. REMOVE FRONT WHEEL
2. REMOVE GREASE CAP
Using a screwdriver and hammer, remove the grease cap.
3. 4WD:
DISCONNECT DRIVE SHAFT
(a) Remove the cotter pin and lock cap.
(b) While applying the brakes, remove the lock nut.
4. DISCONNECT SPEED SENSOR AND WIRE HARNESS
CLAMP FROM STEERING KNUCKLE
Remove the 2 bolts and disconnect the speed sensor and wire
harness clamp from the steering knuckle.
5. REMOVE BRAKE CALIPER AND DISC
(a) Remove the bolt and brake line clamp from the steering
knuckle.
(b) Remove the 2 bolts, brake caliper and disc.
NOTICE:
Do not damage the brake tube.
(c) Support the brake caliper securely.
6. REMOVE SHOCK ABSORBER (See page SA±64)
7. DISCONNECT LOWER BALL JOINT
Remove the 4 bolts and disconnect the lower ball joint.
8. REMOVE STEERING KNUCKLE
(a) Remove the cotter pin and loosen the nut.
Page 3032 of 4323

SA23J±05
SA±28
± SUSPENSION AND AXLEFRONT AXLE HUB
3024 Author: Date:
2005 SEQUOIA (RM1146U)
INSTALLATION
1. INSTALL STEERING KNUCKLE
(a) 4WD:
Insert the drive shaft into the axle hub and temporarily tighten the nut.
NOTICE:
Be careful not to damage the oil seal and drive shaft boot.
(b) Connect the steering knuckle to the upper suspension arm.
(c) Install the nut and a new cotter pin.
If the holes for the cotter pin are not aligned, tighten the nut further up to 60°.
Torque: 105 N´m (1,100 kgf´cm, 77 ft´lbf)
2. CONNECT LOWER BALL JOINT
Connect the lower ball joint to the steering knuckle with the 4 bolts.
Torque: 65 N´m (663 kgf´cm, 48 ft´lbf)
3. INSTALL SHOCK ABSORBER (See page SA±70)
4. INSTALL BRAKE CALIPER
(a) Install the disc, brake caliper and 2 bolts.
Torque: 123 N´m (1,250 kgf´cm, 90 ft´lbf)
(b) Install the brake line clamp to the steering knuckle with the bolt.
Torque: 28 N´m (285 kgf´cm, 21 ft´lbf)
5. CONNECT SPEED SENSOR AND WIRE HARNESS CLAMP
Connect the speed sensor and wire harness clamp to the steering knuckle with the 2 bolts.
Torque: 8.0 N´m (82 kgf´cm, 71 ft´lbf)
6. 4WD:
INSTALL DRIVE SHAFT LOCK NUT
(a) While applying the brakes, tighten the nut.
Torque: 235 N´m (2,400 kgf´cm, 173 ft´lbf)
(b) Install the lock cap and a new cotter pin.
If the holes for the cotter pin are not aligned, tighten the nut further up to 60°.
7. INSTALL GREASE CAP
8. INSTALL FRONT WHEEL
Torque: 110 N´m (1,150 kgf´cm, 83 ft´lbf)
9. DEPRESS BRAKE PEDAL SEVERAL TIMES
10. CHECK FRONT WHEEL ALIGNMENT (See page SA±4)
11. CHECK SPEED SENSOR SIGNAL (See page DI±899)
12. PERFORM ZERO POINT CALIBRATION OF STEERING ANGLE, MASTER CYLINDER PRES-
SURE, YAW RATE AND DECELERATION SENSORS (See page DI±897)
Page 3075 of 4323
SA183±05
F07268
Upper Suspension Arm
N´m (kgf´cm, ft´lbf)
: Specified torque
Non±reusable part
Brake and Fuel
Line Clamp
Fender Apron Seal Rear
Speed Sensor Wire Harness Bushing
Bushing Cotter Pin
105 (1,100, 77)
64 (650, 47)
98 (1,000, 72)
135 (1,400, 100)
Shock Absorber
with Coil Spring
8.0 (82, 71 in.´lbf)
5.5 (56, 49 in.´lbf)
± SUSPENSION AND AXLEFRONT UPPER SUSPENSION ARM
SA±71
3067 Author: Date:
2005 SEQUOIA (RM1146U)
FRONT UPPER SUSPENSION ARM
COMPONENTS
Page 3076 of 4323
SA23W±03
R13196
SST
F07269
F07270
SA±72
± SUSPENSION AND AXLEFRONT UPPER SUSPENSION ARM
3068 Author: Date:
2005 SEQUOIA (RM1146U)
REMOVAL
1. REMOVE SHOCK ABSORBER WITH COIL SPRING
(See page SA±64)
2. DISCONNECT SPEED SENSOR WIRE HARNESS
CLAMPS
Remove the 2 bolts and speed sensor wire harness clamps
from the steering knuckle and upper suspension arm.
3. DISCONNECT UPPER BALL JOINT
(a) Remove the cotter pin and loosen the nut.
(b) Using SST, disconnect the upper ball joint.
SST 09950±40011 (09951±04010, 09952±04010,
09953±04020, 09954±04010, 09955±04031,
09958±04011)
(c) Support the steering knuckle securely.
(d) Remove the nut.
4. REMOVE FENDER APRON SEAL REAR
Remove the 4 clips and fender apron seal rear.
5. REMOVE BRAKE AND FUEL LINE CLAMP
Disengage the 2 brake lines and fuel line, and remove the nut
and brake line clamp.
6. REMOVE UPPER SUSPENSION ARM
Remove the nut, bolt, 2 washers and upper suspension arm.
Page 3078 of 4323

SA187±06
SA±74
± SUSPENSION AND AXLEFRONT UPPER SUSPENSION ARM
3070 Author: Date:
2005 SEQUOIA (RM1146U)
INSTALLATION
1. INSTALL UPPER SUSPENSION ARM
Install the upper suspension arm with the 2 washers, bolt and nut.
Torque: 98 N´m (1,000 kgf´cm, 72 ft´lbf)
HINT:
After stabilizing the suspension, torque the nut.
2. INSTALL BRAKE AND FUEL LINE CLAMP
Torque: 5.5 N´m (56 kgf´cm, 49 in.´lbf)
3. INSTALL FENDER APRON SEAL REAR
4. CONNECT UPPER BALL JOINT
(a) Connect the upper ball joint to the upper suspension arm.
(b) Install the nut and a new cotter pin.
If the holes for the cotter pin are not aligned, tighten the nut further up to 60°.
Torque: 105 N´m (1,100 kgf´cm, 77 ft´lbf)
5. CONNECT SPEED SENSOR WIRE HARNESS CLAMPS
Torque: 8.0 N´m (82 kgf´cm, 71 in.´lbf)
6. INSTALL SHOCK ABSORBER WITH COIL SPRING (See page SA±70)
7. CHECK FRONT WHEEL ALIGNMENT (See page SA±4)
8. PERFORM ZERO POINT CALIBRATION OF STEERING ANGLE, MASTER CYLINDER PRES-
SURE, YAW RATE AND DECELERATION SENSORS (See page DI±897)
Page 3085 of 4323
SA23Z±04
F07279
N´m (kgf´cm, ft´lbf) : Specified torque
Non±reusable part Boot
Wire
Snap Ring
Upper Ball Joint
64 (650, 47)
Brake Caliper Cotter Pin
105 (1,100, 77)
Shock Absorber
123 (1,250, 90)
28 (285, 21)
Steering Knuckle with Axle Hub
Disc
4WD:
Cotter Pin
235 (2,400, 173)
Lock Cap
Grease Cap
8.0 (82, 71 in.´lbf)
Speed Sensor
135 (1,400, 100)
65 (660, 48)
± SUSPENSION AND AXLEFRONT UPPER BALL JOINT
SA±81
3077 Author: Date:
2005 SEQUOIA (RM1146U)
FRONT UPPER BALL JOINT
COMPONENTS