2001 TOYOTA SEQUOIA width

TR0DI±01
F19284
A B C D
F19286
± TRANSFERREAR OUTPUT SHAFT
TR±29
2967 Author: Date:
2005 SEQUOIA (RM1146U)
INSPECTION
1. INSPECT OUTPUT SHAFT REAR
Using a micrometer, measure the outer diameter of the output
shaft rear journal surface.
Standard diameter:
Part A: 27.98 to 27.99 mm (1.1016 to 1.1020 in.)
Part B: 31.98 to 32.00 mm (1.2591 to 1.2598 in.)
Part C: 34.98 to 35.00 mm (1.3772 to 1.3780 in.)
Part D: 36.98 to 37.00 mm (1.4559 to 1.4567 in.)
Minimum diameter:
Part A: 27.98 mm (1.1016 in.)
Part B: 31.98 mm (1.2591 in.)
Part C: 34.98 mm (1.3772 in.)
Part D: 36.98 mm (1.4559 in.)
If the outer diameter is less than the minimum, replace the out-
put shaft rear.
2. INSPECT FRONT DRIVE CLUTCH SLEEVE AND
GEAR SHIFT FORK NO. 1 CLEARANCE
(a) Using vernier calipers, measure the thickness of the gear
shift fork No. 1 claw.
Thickness: 10 mm (0.3937 in.)
(b) Using vernier calipers, measure the width of the groove
of the front drive clutch sleeve.
Width: 10.5 mm (0.4134 in.)
(c) Calculate the clearance between the front drive clutch
sleeve and gear shift fork No. 1.
Standard clearance:
0.26 to 0.84 mm (0.0102 to 0.0331 in.)
Maximum clearance:
0.84 mm (0.0331 in.)
If the clearance exceeds the maximum, replace the front drive
clutch sleeve or gear shift fork No. 1.

F19285
F19288
F19287
TR±30
± TRANSFERREAR OUTPUT SHAFT
2968 Author: Date:
2005 SEQUOIA (RM1146U)
3. INSPECT HIGH AND LOW CLUTCH SLEEVE AND
GEAR SHIFT FORK NO. 2 CLEARANCE
(a) Using vernier calipers, measure the thickness of the gear
shift fork No. 2 claw.
Thickness: 10 mm (0.3937 in.)
(b) Using vernier calipers, measure the width of the groove
of the high and low clutch sleeve.
Width: 10.5 mm (0.4134 in.)
(c) Calculate the clearance between the high and low clutch
sleeve and gear shift fork No. 1.
Standard clearance:
0.26 to 0.84 mm (0.0102 to 0.0331 in.)
Maximum clearance:
0.84 mm (0.0331 in.)
If the clearance exceeds the maximum, replace the high and
low clutch sleeve or gear shift fork No. 2.
4. INSPECT CENTER DIFFERENTIAL CASE AND FRONT
DRIVE CLUTCH SLEEVE
(a) Check that the tip of the spline gear of the front drive
clutch sleeve is not worn.
(b) Install the front drive clutch sleeve to the center differen-
tial case and check that the front drive clutch sleeve
moves smoothly.
5. INSPECT CENTER DIFFERENTIAL CASE AND HIGH
AND LOW CLUTCH SLEEVE
(a) Check that the tip of the spline gear of the front drive
clutch sleeve is not worn.
(b) Install the front drive clutch sleeve to the center differen-
tial case and check that the front drive clutch sleeve
moves smoothly.

F19908
Color
Bearing
CapDrill MarkYoke
Z00735
PR0027
SST
PR0028
± PROPELLER SHAFTSPIDER BEARING
PR±11
2994 Author: Date:
2005 SEQUOIA (RM1146U)
4. 4WD, REAR PROPELLER SHAFT:
SELECT SPIDER BEARING
Select an appropriate bearing according to the drill mark on the
yoke.
YokeBearing
With drill markWith color mark (White)
No drill markNo color mark
5. INSTALL SPIDER BEARING
(a) Apply MP grease to a new spider and bearings.
HINT:
Be careful not to apply too much grease.
(b) Align the matchmarks on the yoke and shaft.
(c) Fit the spider into the yoke.
(d) Using SST, install the bearing on the spider.
SST 09332±25010
(e) Using SST, adjust both bearings so that the snap ring
grooves are at maximum and equal in width.

R13763
10 m (33 ft) or more SSTBattery
H00401Weight
X Y
Y
H23914
Inner Diam.
Tires
(3 or More)Width RS±28
± SUPPLEMENTAL RESTRAINT SYSTEMSTEERING WHEEL PAD AND SPIRAL CABLE
3311 Author: Date:
2005 SEQUOIA (RM1146U)
(2) Move the SST at least 10 m (33 ft) away from the
steering wheel pad tied down to the disc wheel.
(e) Cover the steering wheel pad with a cardboard box or
tires.
Covering method using cardboard box:
Cover the steering wheel pad with the cardboard box and
place the weights on the cardboard box in 4 places total-
ling at least 190 N (19 kg, 43 lb).
Cardboard box size:
Must exceed the following dimensions:
X = 460 mm (18.11 in.)
Y = 650 mm (25.59 in.)
NOTICE:

When dimension Y of the cardboard box exceeds the
diameter of the disc wheel with tire which the steering
wheel pad is tied to, X should be the following size.
X = 460 mm (18.11 in.) + width of tire

If a cardboard box smaller than the specified size is
used, the cardboard box will be broken by the shock
from the airbag deployment.

Covering method using tires:
Place at least 3 tires without disc wheels on the tire
with disc wheel which the steering wheel pad is tied
to. Place the tire with disc wheel on them.
Tire size: Must exceed the following dimensions:
Width: 185 mm (7.28 in.)
Inner diameter: 360 mm (14.17 in.)
CAUTION:
Do not use tires with disc wheels except on the top and bot-
tom.
NOTICE:

The tires may be marked by the airbag deployment,
so use the redundant tires.

Do not place the SST connector under the tire be-
cause it could be damaged.

AB0163
Wire Harness
Diameter
Stripped Wire Harness Section
H23218
Inner
Diameter Width
± SUPPLEMENTAL RESTRAINT SYSTEMFRONT PASSENGER AIRBAG ASSEMBLY
RS±39
3322 Author: Date:
2005 SEQUOIA (RM1146U)
(c) Using a service±purpose wire harness for the vehicle, tie
down the front passenger airbag assembly to the tire.
Wire harness: Stripped wire harness section
1.25 mm
2
or more (0.0019 in.2 or more)
CAUTION:
If the wire harness is too thin or an alternative object is
used to tie down the front passenger airbag assy, it may be
snapped by the shock when the airbag is deployed. Always
use a wire harness for vehicle use with an area of at least
1.25 mm
2
(0.0019 in.2).
HINT:
To calculate the area of the stripped wire harness section:
Area = 3.14 X (Diameter)
2 divided by 4
(1) Position the front passenger airbag assembly in-
side the tire with the airbag deployment side facing
inside.
Tire size: Must exceed the following dimensions:
Width: 185 mm (7.28 in.)
Inner diameter: 360 mm (14.17 in.)
CAUTION:

Make sure that the wire harness is tight. If there is
slack in wire harness, the front passenger airbag as-
sembly may become loose due to the shock when the
airbag is deployed.

Always tie down the front passenger airbag assembly
with the airbag deployment side facing inside.
NOTICE:
The tire will be marked by the airbag deployment, so use an
extra tire.

H17497
H24673
Width
Inner
Diameter
H24674
SST
H24675
Tires
(2 or more)
Tires
(2 or more)
RS±54
± SUPPLEMENTAL RESTRAINT SYSTEMSIDE AIRBAG ASSEMBLY (Power Adjuster Type)
3337 Author: Date:
2005 SEQUOIA (RM1146U)
(2) Wind the wire harness around the stud bolts of the
side airbag assembly as shown in the illustration.
(3) Position the side airbag assembly inside the tire
with the airbag deployment direction facing inside.
Tire size: Must exceed the following dimensions:
Width: 185 mm (7.28 in.)
Inner diameter: 360 mm (14.17 in.)
CAUTION:

Make sure that the wire harness is tight. If there is
slack in wire harness, the side airbag assembly may
become loose due to the shock when the airbag is
deployed.

Always tie down the side airbag assembly with the
airbag deployment side facing inside the tire.
NOTICE:
The tire will be marked by the airbag deployment, so use an
extra tire.
(f) Install the SST.
(1) Connect the SST connector to the side airbag as-
sembly connector.
SST 09082±00750
(g) Place the tires.
(1) Place at least 2 tires under the tire which the front
seat airbag assembly is tied to.
(2) Place at least 2 tires over the tire which the front
seat airbag assembly is tied to. The top tire should
have the disc wheel installed.
NOTICE:
Do not place the SST connector under the tire because it
could be damaged.

H23926
AB0163
Wire Harness
Diameter
Stripped Wire Harness Section
H23927
Width
Inner
Diameter RS±76
± SUPPLEMENTAL RESTRAINT SYSTEMCURTAIN SHIELD AIRBAG ASSEMBLY
3359 Author: Date:
2005 SEQUOIA (RM1146U)
(c) Cut off the deployment section of the curtain shield airbag
assembly.
(d) Using a service±purpose wire harness for the vehicle, tie
down the front passenger airbag assembly to the tire.
Wire harness: Stripped wire harness section
1.25 mm
2
or more (0.0019 in2. or more)
CAUTION:
If the wire harness is too thin or an alternative object is
used to tie down the curtain shield airbag assembly, it may
be snapped by the shock when the airbag is deployed. Al-
ways use a wire harness for vehicle use with an area of at
least 1.25 mm
2 (0.0019 in2.).
HINT:
To calculate the area of the stripped wire harness section:
Area = 3.14 x (Diameter)
2 divided by 4
(1) Position the curtain shield airbag assembly inside
the tire with the airbag deployment side facing in-
side.
Tire size: Must exceed the following dimensions:
Width: 185 mm (7.28 in.)
Inner diameter: 360 mm (14.17 in.)
CAUTION:

Make sure that the wire harness is tight. If there is
slack in wire harness, the curtain shield airbag as-
sembly may become loose due to the shock when the
airbag is deployed.

Always tie down the curtain shield airbag assembly
with the airbag deployment side facing inside.
NOTICE:
The tire will be marked by the airbag deployment, so use an
extra tire.

H16745
a ± a
13.5 mm
(0.531 in.)8 mm (0.31 in.)c ± c
8 mm (0.31 in.) b ± ba
bc a
bc 8 mm (0.31 in.)
13.5 mm
(0.531 in.) Adhesive
Adhesive
Adhesive
± BODYQUARTER WINDOW GLASS
BO±75
3628 Author: Date:
2005 SEQUOIA (RM1146U)
(c) Coat the glass with adhesive as shown in the illustration
on the following page.
Adhesive height: 13.5 mm (0.531 in.)
Adhesive width: 8.0 mm (0.315 in.)
7. INSTALL GLASS
(a) Install the glass to the body.
(b) Hold the glass in place securely with a protective tape or
equivalent until the adhesive hardens.
NOTICE:
Take care not to drive the vehicle during the time described
in the table below.
TemperatureMInimum time prior to driving the vehicle
35 °C (95 °F)1.5 hours
20 °C (68 °F)5 hours
5 °C (41 °F)24 hours
8. INSPECT FOR LEAK AND REPAIR
(a) Conduct a leak test after the hardening time has elapsed.
(b) Seal any leak with sealant.
Part No. 08833±00030 or equivalent
9. INSTALL REAR WINDOW SIDE GARNISH
10. INSTALL REAR No. 1 SEAT OUTER BELT SHOULDER
ANCHOR
Torque: 42 N´m (430 kgf´cm, 31 ft´lbf)
11. INSTALL No. 2 REAR WINDOW SIDE GARNISH
12. w/ Rear No. 2 seat:
INSTALL REAR No. 2 SEAT OUTER BELT SHOULDER
ANCHOR
Torque: 42 N´m (430 kgf´cm, 31 ft´lbf)