Page 205 of 1897

I12784
Connector ºDº
Connector ºBº
- BODY ELECTRICALCOMBINATION METER
BE-55
1659 Author: Date:
2001 AVALON (RM808U)
G11 G dIgnition switch ONBattery positive voltageG11 - GroundIgnition switch OFF or ACCNo voltage
G12 - GroundEngine runningBattery positive voltage
If circuit is not as specified, wiring diagram and inspect the cir-
cuits connected to other parts.
3. INSPECT BETWEEN COMBINATION METER AND
MULTI INFORMATION DISPLAY CIRCUIT
Disconnect connector ºBº, ºDº from the multi information display
and combination meter inspect the connectors on the wire har-
ness side as shown in the table.
Tester connectionSpecified condition
B2 - D2Continuity
B3 - D3Continuity
B4 - D4Continuity
B5 - D5Continuity
B6 - D6Continuity
B8 - D8Continuity
B9 - D9Continuity
B10 - D10Continuity
B11 - D11Continuity
B12 - D12Continuity
B13 - D13Continuity
B14 - D14Continuity
If circuit is not as specified, wiring diagram and inspect the cir-
cuits connected to other parts.
4. INSPECT SPEEDOMETER ON-VEHICLE
Using a speedometer tester, inspect the speedometer for allow-
able indication error and check the operation of the odometer.
HINT:
Tire wear and tire over or under inflation will increase the indica-
tion error.
USA (mph)CANADA TAIWAN (km/h)
Standard indication Allowable range Standard indication Allowable range
20 18 - 24 20 17 - 24
40 38 - 44 40 38 - 46
60 58 - 66 60 57.5 - 67
80 78 - 88 80 77 - 88
100 98 - 110 100 96 - 109
120 118 - 132 120 115 - 130
140 134 - 151.5
160 153 - 173
If error is excessive, replace the speedometer.
Page 244 of 1897

I18944
0.4 °
3 m (9.84 ft) H 20.9 mm
(0.823 in.)
7
V RH Line
90 °
V LH Line4V LH LineV Line V RH Line 65
6
V LH LineV Line
V RH Line 6
5
6
H4
O: step No.
7
H4
20.9 mm
(0.823 in.)
20.9 mm
(0.823 in.) 1,342mm (52.8 in.) Low Beam:
High Beam:20.9 mm
(0.823 in.)
20.9 mm
(0.823 in.)
1,342mm (52.8 in.)
1,342mm
(52.8 in.) Hight Bearm
Low Bearm BE-24
- BODY ELECTRICALHEADLIGHT AND TAILLIGHT SYSTEM
1628 Author: Date:
2. ADJUST HEADLIGHT AIM ONLY
(a) Place the vehicle in the following conditions.
The area around the headlight is not deformed.
The vehicle is parked on a level surface.
Tire inflation pressure is the specified value.
A driver is in the driver's seat and the vehicle is in a state ready for driving (with a tank full).
The vehicle has been bounced several times.
(b) Check the headlight aiming.
(1) Prepare a thick white paper.
(2) Stand the paper perpendicular to the ground at the position 9.84 ft away from the headlights.
(3) Ensure that the center line of the vehicle and the paper face forms a 90-degree angle as shown
in the illustration.
(4) Draw a horizontal line (H line) on the paper, showing where the headlights should strike.
(5) Draw a vertical line (V line) to where the center line of the vehicle is to be.
(6) Draw 2 vertical lines (by connecting the low and high beam center marks) to where the both head-
lights should strike (V RH and V LH lines).
(7) Draw a horizontal line (by connecting the both low beam center marks) to where the headlights
should strike (H RH and H LH lines).
HINT:
The H RH and H LH line is 0.4° below the horizontal line (H line) of the light axis.
(8) Start the engine.
(9) Turn the headlights ON.
(10) Check that the headlights properly strike the position shown in the illustration.
(11) If not, adjust the lights in the vertical direction.
HINT:
As shown in the illustration, adjust each aim of the RH and LH lights.
(c) When adjusting it in the vertical direction:
Using adjusting bolt, adjust the headlight aim to within the specified range.
Page 337 of 1897

H07649Connected Portion
H10504
BO4421
H02865
Primer M
Adhesive
Primer M
BO-74
- BODYBACK WINDOW GLASS
1859 Author: Date:
2001 AVALON (RM808U)
5. INSTALL NEW BACK WINDOW OUTSIDE MOULDING
Install new back window outside moulding to the back window
glass as shown in the illustration.
HINT:
Install the back window outside moulding from the center
of the glass at the lower side of the vehicle.
When installing the back window outside moulding, do
not stretch it.
6. POSITION GLASS
(a) Place the glass in the correct position.
(b) Check that all contacting parts of the glass rim are set per-
fectly even.
(c) Place reference marks on the glass and body.
(d) Remove the glass.
7. CLEAN CONTACT SURFACE OF GLASS
Using a cleaner, clean the contact surface which is black-col-
ored area around the entire glass rim.
NOTICE:
Do not touch the glass face after cleaning it.
8. COAT CONTACT SURFACE OF BODY WITH PRIMER
ºMº
Using a brush, coat Primer M to the exposed part of body on the
vehicle side.
NOTICE:
Allow 3 minutes or more dry the primer coated sur-
face.
Do not coat Primer M to the adhesive.
Do not keep any of the opened Primer M for later use.
Page 453 of 1897

AB0158
SSTBattery
H11079
SST SST
Battery
H11080SST SST BO-134
- BODYSEAT BELT PRETENSIONER
1919 Author: Date:
2001 AVALON (RM808U)
Be sure to follow the procedure given on the next
page when activating the seat belt pretensioner.
HINT:
Have a battery ready as the power source when activating the
seat belt pretensioner.
(a) Remove the front seat outer belt (See page BO-128).
HINT:
Cut the belt near the seat belt retractor.
(b) Check the functioning of SST (See step 1-(a)).
SST 09082-00700, 09082-00740
(c) Install the SST.
(1) Connect the 2 SST, then connect them to the seat
belt pretensioner.
SST 09082-00700, 09082-00740
NOTICE:
To avoid damaging the SST connector and wire harness,
do not lock the secondary lock of the twin lock.
(2) Place the front seat outer belt on the ground and
cover it with the disc wheel with tire.
NOTICE:
Place the front seat outer belt as shown in the illustration.
(3) Move the SST at least 10 m (33 ft) away from the
disc wheel.
NOTICE:
Take care not to damage the SST wire harness.
(d) Activate the seat belt pretensioner.
(1) Connect the SST red clip to the battery positive (+)
terminal and black clip to the battery negative (-)
terminal.
(2) Check that no one is within 10 m (33 ft) area around
the disc wheel.
(3) Press the SST activation switch and activate the
seat belt pretensioner.
Page 462 of 1897

BO2QJ-01
BO0632
BO0633
15°
45° BO-126
- BODYSEAT BELT
1911 Author: Date:
2001 AVALON (RM808U)
INSPECTION
CAUTION:
Replace the seat belt assembly (outer belt, inner belt, bolts,
nuts or sill-bar) if it has been used in a severe impact. The
entire assembly should be replaced even if damage is not
obvious.
1. RUNNING TEST (IN SAFE AREA)
(a) Fasten the front seat belts.
(b) Drive the car at 10 mph (16 km/h) and slam on the brakes.
Check that the belt locks and cannot be extended at this
time.
HINT:
Conduct this test in a safe area. If the belt does not lock, remove
the belt mechanism assembly and conduct the following static
check. Also, whenever installing a new belt assembly, verify the
proper operation before installation.
2. Driver 's seat belt (ELR):
STATIC TEST
(a) Make sure that the belt locks when pulled out quickly.
(b) Remove the locking retractor assembly.
(c) Tilt the retractor slowly.
(d) Make sure that the belt can be pulled out at a tilt of 15 de-
grees or less, and cannot be pulled out over 45 degrees
of tilt.
If a problem is found, replace the assembly.
3. Except driver's seat belt (ALR/ELR):
STATIC TEST
(a) Make sure that the belt locks when pulled out quickly.
(b) Remove the locking retractor assembly.
(c) Pull out the whole belt and measure the length of the
whole belt.
Then retract the belt slightly and pull it out again
(d) Make sure that the belt cannot be extended further.
If a problem is found, replace the assembly.
Page 478 of 1897
H12149
H12150
Dam
H04300
BO4421
BO-60
- BODYWINDSHIELD
1845 Author: Date:
2001 AVALON (RM808U)
5. INSTALL NEW RETAINERS
Attach new retainers to the glass with the ceramic notch on the
glass aligned with the retainers as shown in the illustration.
6. INSTALL NEW DAMS
Attach new dams to the glass as shown in the illustration.
7. POSITION GLASS
(a) Place the glass in the correct position.
(b) Check that all contacting parts of the glass rim are set per-
fectly even.
(c) Place reference marks on the glass and body.
(d) Remove the glass.
8. CLEAN CONTACT SURFACE OF GLASS
Using a cleaner, clean the contact surface which is black-col-
ored area around the entire glass rim.
NOTICE:
Do not touch the glass face after cleaning it.
Page 617 of 1897

DI-230- DIAGNOSTICSANTI-LOCK BRAKE SYSTEM WITH ELECTRONIC
BRAKE FORCE DISTRIBUTION (EBD)
386 Author: Date:
2001 AVALON (RM808U)
DTC 37 Speed Sensor Rotor Faulty
CIRCUIT DESCRIPTION
DTC No.DTC Detecting ConditionTrouble Area
37
When any of the following 1. through 3. is detected:
1. Occurrence of wheel speed difference between the front
and rear wheels of either left or right side of the vehicle
and the front left and right wheels. (Detection of mini tire
size, spinning wheel or decelerating wheel.)
2. Continuous ABS control for 60 sec. or more.
3. Interference on 1 or more wheels for 20 sec. with the
brake pedal depressed, or for 5 sec. when the brake
pedal is not depressed.
Speed sensor
Sensor rotor
INSPECTION PROCEDURE
1 Check sensor rotor (See page DI-225).
NG Replace sensor rotor.
OK
2 Check speed sensor (See page DI-225).
NG Replace speed sensor.
OK
3 Check for open or short circuit in harness and connector between speed sensor
and ABS ECU (See page IN-30).
NG Repair or replace harness and connector.
OK
Check and replace ABS ECU.
DI6NG-01
Page 677 of 1897

- DIAGNOSTICSABS WITH EBD & BA & TRAC & VSC SYSTEM
DI-295
451 Author: Date:
2001 AVALON (RM808U)
DTCC1237 / 37 Wrong Number of Teeth at 1 of 4 Wheels
CIRCUIT DESCRIPTION
DTC No.DTC Detecting ConditionTrouble Area
C1237 / 37
Detection of any of conditions from 1. through 4.:
1. When the ignition switch is ON, the speed difference
between the rear right and rear left wheels is 5 km/h
(3mph) or more (vehicle speed: 100 km/h (62 mph) or
less).
2. When the ignition switch is ON, the slip difference be-
tween the reference wheel and any other wheels is 6 %
or more (vehicle speed: 100 km/h (62 mph) or more).
3. Continuous ABS control for 60 sec. or more.
4. Interference on 1 or more wheels for 20 sec. with the
brake pedal depressed, or for 5 sec. when the brake
pedal is not depressed.
Tire size
Speed sensor rotor
INSPECTION PROCEDURE
1 Check tire size.
NG Replace tires so that all 4 tires are the same in
size.
OK
2 Check sensor rotor (See page DI-267).
NG Replace speed sensor rotor.
OK
3 Check speed sensor (See page DI-267).
NG Replace speed sensor.
OK
DI6O5-01