Page 412 of 1897
BO41E-01
H17368
Outside Rear View Mirror
7.8 (80, 69 in.´lbf)
MirrorWire Retainer
Lower Frame
Bracket Garnish
Gasket
Door Trim Upper Armrest Base
Panel with Power
Window SwitchInside Handle Bezel
Courtesy Light
N´m (kgf´cm, ft´lbf) : Specified torqueTAIWAN:
Mirror
7.8 (80, 69 in.´lbf)
Outside Rear
View Mirror
- BODYOUTSIDE REAR VIEW MIRROR
BO-25
1810 Author: Date:
2001 AVALON (RM808U)
OUTSIDE REAR VIEW MIRROR
COMPONENTS
Page 414 of 1897
BO41F-01
H04751
H12102
H12103
H12104Clip BO-26
- BODYOUTSIDE REAR VIEW MIRROR
1811 Author: Date:
2001 AVALON (RM808U)
REMOVAL
1. REMOVE INSIDE HANDLE BEZEL
(a) Using a screwdriver, remove the cover.
HINT:
Tape the screwdriver tip before use.
(b) Remove the screw.
(c) Using a screwdriver, remove the inside handle bezel as
shown in the illustration.
HINT:
Tape the screwdriver tip before use.
2. REMOVE COURTESY LIGHT
3. REMOVE UPPER ARMREST BASE PANEL WITH
POWER WINDOW SWITCH
(a) Using a screwdriver, remove the upper armrest base pan-
el with power window switch.
HINT:
Tape the screwdriver tip before use.
(b) Disconnect the connector.
4. REMOVE DOOR TRIM
(a) Using a screwdriver, remove the 2 caps.
HINT:
Tape the screwdriver tip before use.
(b) Remove the 6 screws and clip.
(c) Pull the trim upward to remove it.
5. REMOVE LOWER FRAME BRACKET GARNISH
Using a screwdriver, remove the lower frame bracket as shown
in the illustration.
HINT:
Tape the screwdriver tip before use.
6. REMOVE OUTSIDE REAR VIEW MIRROR
(a) Disconnect the connector.
(b) Remove the 3 nuts and outside rear view mirror.
Torque: 7.8 N´m (80 kgf´cm, 69 ft´lbf)
Page 417 of 1897
BO2PH-01
H12701
Rear Seatback
Rear Seat CushionRH Rear Seat Inner with Center Belt
Roof Side Inner Garnish
Rear Door Opening Trim
Quarter WIndow Glass LH Rear Seat Inner with Center Belt
Non-reusable part
18 (185, 13)
41 (420, 30)
18 (185, 13)
BO-64
- BODYQUARTER WINDOW GLASS
1849 Author: Date:
2001 AVALON (RM808U)
QUARTER WINDOW GLASS
COMPONENTS
Page 418 of 1897
BO2PJ-01
BO4420
Adhesive
H02865
Primer M
Primer M
Adhesive
H12159
a
b
c
b - b a - a
c - c
Primer Gab
c
Primer G
- BODYQUARTER WINDOW GLASS
BO-67
1852 Author: Date:
2001 AVALON (RM808U)
INSTALLATION
1. CLEAN AND SHAPE CONTACT SURFACE OF BODY
(a) Using a knife, cut away any rough areas on the body.
HINT:
Leave of the adhesive on the body as much as possible.
(b) Clean the cut surface of the adhesive with a shop rag sat-
urated in cleaner.
HINT:
Even if all the adhesive has been removed, clean the body.
2. CLEAN REMOVED GLASS
(a) Using a scraper, remove the adhesive sticking to the
glass.
(b) Clean the glass with cleaner.
NOTICE:
Do not touch the glass after cleaning it.
3. COAT CONTACT SURFACE OF BODY WITH PRIMER
ºMº
Using a brush, coat Primer M to the exposed part of body on the
vehicle side.
NOTICE:
Allow 3 minutes or more to dry the primer coated sur-
face.
Do not coat Primer M to the adhesive.
Do not keep any of the opened Primer M for later use.
4. COAT CONTACT SURFACE OF GLASS WITH PRIMER
ºGº
(a) Using a brush or sponge, coat the edge of the glass and
contact surface with Primer G.
(b) When the primer is applied by mistake to the area other
than the specified, wipe it off with a clean shop rag before
the primer dries.
NOTICE:
Allow 3 minutes or more to dry the primer coated sur-
face.
Do not keep any of the opened Primer G for later use.
Page 419 of 1897
H12160
a
b
c
b - b a - a
c - ca
b
c
B
AB
AB BO-68
- BODYQUARTER WINDOW GLASS
1853 Author: Date:
2001 AVALON (RM808U)
5. APPLY ADHESIVE
(a) Cut off the tip of the cartridge nozzle.
Part No. 08850-00801 or equivalent
HINT:
After cutting off the tip, use all adhesive within the time de-
scribed in the table below.
TemperatureTackfree time
35 °C (95 °F)15 minutes
20 °C (68 °F)100 minutes
5 °C (41 °F)8 hours
(b) Load the cartridge into the sealer gun.
(c) Coat the glass with adhesive as shown in the illustration.
A: 8.0 mm (0.315 in.)
B: 13.5 mm (0.531 in.)
6. INSTALL QUARTER WINDOW GLASS
(a) Install the glass to the body.
(b) Hold the glass in place securely with a protective tape or
equivalent until the adhesive hardens.
NOTICE:
Take care not to drive the vehicle during the time described
in the table below.
TemperatureMinimum time prior to driving the vehicle
35 °C (95 °F)1.5 hours
20 °C (68 °F)5 hours
5 °C (41 °F)24 hours
7. INSPECT FOR LEAKS AND REPAIR
NOTICE:
Conduct a leak test after hardening time has elapsed.
8. INSTALL ROOF SIDE INNER GARNISH
9. INSTALL REAR DOOR OPENING TRIM
10. INSTALL REAR SEAT (See page BO-123)
Page 420 of 1897
BO2PI-01
H12128
:7 Clips
H12156
Protective
Tape
H12157
- BODYQUARTER WINDOW GLASS
BO-65
1850 Author: Date:
2001 AVALON (RM808U)
REMOVAL
1. REMOVE REAR SEAT (See page BO-120)
2. REMOVE REAR DOOR OPENING TRIM
3. REMOVE ROOF SIDE INNER GARNISH
Using a screwdriver, remove the roof side inner garnish.
HINT:
Tape the screwdriver tip before use.
4. REMOVE QUARTER WINDOW GLASS
(a) Insert a piano wire between body and glass and let it pass
through.
(b) Tie both wire ends to wooden blocks or similar objects.
HINT:
Apply protective tape to the outer surface to keep the surface
from being scratched.
NOTICE:
When separating the glass, take care not to damage the
paint and exterior.
(c) Cut the adhesive by pulling the piano wire around it.
HINT:
Cut the adhesive areas as shown in the illustration, leaving the
adhesive where the clips are.
Page 421 of 1897
H12158
Protective
Tape
BO-66
- BODYQUARTER WINDOW GLASS
1851 Author: Date:
2001 AVALON (RM808U)
(d) Let the piano wire pass as shown in the illustration, cut off
the left adhesive around the clips.
NOTICE:
Do not damage the glass retainer.
When separating the glass, take care not to damage
the paint and interior and exterior ornaments.
(e) Remove the glass.
NOTICE:
Leave of the adhesive on the body as much as possible
when cutting off the glass.
Page 432 of 1897
BO2OS-01
H12120
Door Lock Striker
Rear Guide Bracket
Garnish
23 (230, 17)
Rear Door
Window Guide
Rear Door Weatherstrip
Rear Door Glass Run
Rear Door Glass
Outside Handle
5.4 (55, 48 in.´lbf)
5.4 (55, 48 in.´lbf)
Door Lock
Door Lock ProtectorRear Door Outside
Lower Moulding
Door Speaker Board
25 (260, 19)
25 (260, 19)25 (260, 19)
7.8 (80, 69 in.´lbf)
Door Check
25 (260, 19)
Door Hinge
Inside Handle
Inside Handle Bezel
Service Hole Cover
Rear Door Belt Moulding
Cover
Upper Armrest Base Panel
Power Window
Switch
Rear Door ArmrestRear Door
Inner Weatherstrip
Door Trimx13
x7
Window Regulator
Guide Assembly
Window Regulator Motor
5.4 (55, 48 in.´lbf)
Rear Door Trim Pocket
: Specified torqueN´m (kgf´cm, ft´lbf)
Precoated Part
5.4 (55, 48 in.´lbf)
4.9 (50, 43 in.´lbf)
Guide Piece Plate
BO-16
- BODYREAR DOOR
1801 Author: Date:
2001 AVALON (RM808U)
REAR DOOR
COMPONENTS
