Page 347 of 1897
BO2OO-01
H12112
Rear Lower FrameDoor Lock Striker23 (230, 17)
Front Door Weatherstrip
Door Glass Run
Outside Rear View
Mirror
Door Glass
Lower Frame
Bracket Garnish
7.8 (80, 69 in.´lbf)25 (260, 19)
5.4 (55, 48 in.´lbf)
Outside Handle
Key Cylinder
5.4 (55, 48 in.´lbf)
Door
Hinge
7.8 (80, 69 in.´lbf)
Door Check
25 (260, 19)
Door Speaker BoardFront Lower
Frame
25 (260, 19)
Door Hinge
Front Door Outside Lower Moulding
Door Lock Protector
Service Hole Cover
5.4 (55, 48 in.´lbf)
Precoated part
Door LockInside Handle
4.9 (50, 43 in.´lbf)
Inside Handle
Bezel
Cover
Door TrimUpper Armrest
Base Panel
Power Window Switch
Front Door Armrest
Courtesy Light
Front Door
Belt Moulding Front Door
Inner Weatherstrip
x10
5.4 (55, 48 in.´lbf)
Window Regulator
Guide Assembly
5.4 (55, 48 in.´lbf)
x8
x4
Window Regulator Motor
No. 2 Service Hole Cover
Front Door Trim Pocket : Specified torqueN´m (kgf´cm, ft´lbf)
BO-8
- BODYFRONT DOOR
1793 Author: Date:
2001 AVALON (RM808U)
FRONT DOOR
COMPONENTS
Page 348 of 1897

BO2OP-01
H04751
H12102
H12103
H12137
x10
x8
- BODYFRONT DOOR
BO-9
1794 Author: Date:
2001 AVALON (RM808U)
DISASSEMBLY
1. REMOVE INSIDE HANDLE BEZEL
(a) Using a screwdriver, remove the cover.
HINT:
Tape the screwdriver tip before use.
(b) Remove the screw.
(c) Using a screwdriver, remove the inside handle bezel as
shown in the illustration.
HINT:
Tape the screwdriver tip before use.
2. REMOVE COURTESY LIGHT
3. REMOVE UPPER ARMREST BASE PANEL WITH
POWER WINDOW SWITCH
(a) Using a screwdriver, remove the upper armrest base pan-
el with power window switch.
HINT:
Tape the screwdriver tip before use.
(b) Disconnect the connector.
(c) Remove the 3 screws and power window switch from the
upper armrest base panel.
4. REMOVE DOOR TRIM
(a) Using a screwdriver, remove the 2 caps.
HINT:
Tape the screwdriver tip before use.
(b) Remove the 6 screws and clip.
(c) Pull the trim upward to remove it.
(d) Using a screwdriver, remove the front door inner weather-
strip from the front door trim.
(e) Remove the 10 screws and front door armrest from the
front door trim.
(f) Remove the 8 screws and front door trim pocket from the
front door trim.
Page 351 of 1897

H02441
H02442
H12109
BO-12
- BODYFRONT DOOR
1797 Author: Date:
2001 AVALON (RM808U)
Do not tilt the riveter disconnect the rivet from the ma-
terial while handling a riveter, as the materials are not
tightened firmly.
Install the rivet while attaching materials, as they are
not tightened firmly.
13. REMOVE NO. 2 SERVICE HOLE COVER
Remove the window regulator connector clamp, 3 screws and
No. 2 service hole cover.
14. REMOVE DOOR GLASS
(a) Open the door glass until the bolts appear in the service
hole.
(b) Remove the 2 bolts.
Torque: 5.4 N´m (55 kgf´cm, 48 in.´lbf)
NOTICE:
Be careful not to drop the door glass.
(c) Pull the door glass upward to remove it.
15. REMOVE DOOR GLASS RUN
16. REMOVE WINDOW REGULATOR ASSEMBLY
(a) Disconnect the connector, then remove the bolt, 3 nuts
and window regulator assembly.
Torque: 5.4 N´m (55 kgf´cm, 48 in.´lbf)
HINT:
Remove the window regulator assembly through the service
hole.
(b) Using a torx driver, remove the 3 torx screws and window
regulator motor from the window regulator guide assem-
bly.
HINT:
At the time of reassembly, please refer to the following items.
Apply MP grease to the glass guide and rollers of window
regulator assembly.
After installing the window regulator assembly, window
regulator assembly need to be re-initialized.
Refer to BE-80.
17. REMOVE FRONT LOWER FRAME
18. REMOVE REAR LOWER FRAME
Page 371 of 1897
BO2P2-01
H12135
Hood To Cowl Top Seal
Wiper Arm
Cowl Top Ventilator Louver
Hood Insulator
x9
Window Washer Nozzle
Front Wiper Motor
7.0 (71, 62 in.´lbf)
Front Wiper Link
N´m (kgf´cm, ft´lbf) : Specified torque
24 (248, 18)
7.5 (76, 66 in.´lbf)
BO-38
- BODYFRONT WIPER AND WASHER
1823 Author: Date:
2001 AVALON (RM808U)
FRONT WIPER AND WASHER
COMPONENTS
Page 373 of 1897

BO2P6-01
H12130
3
24
1
H12134
A
BC
B BO-42
- BODYFRONT WIPER AND WASHER
1827 Author: Date:
2001 AVALON (RM808U)
INSTALLATION
1. INSTALL WINDOW WASHER NOZZLES
2. INSTALL HOOD INSULATOR
3. INSTALL WIPER MOTOR
(a) Install the wiper motor to the wiper link with the 3 bolts.
Torque: 7.5 kgf´cm (76 kgf´cm, 66 in.´lbf)
(b) Connect teh wiper link to the wiper motor.
4. INSTALL FRONT WIPER MOTOR & LINK ASSEMBLY
(a) Place the front wiper motor & link assembly into the cowl
panel.
HINT:
Snow clutch should be in the normal condition.
If snow clutch position is changed into the winter condition, re-
change it into the normal condition.
(b) Set the front wiper motor & link assembly aligning the
installation holes and tighten the bolts in the order shown
in the illustration.
Torque: 7.0 kgf´cm (71 kgf´cm, 62 in.´lbf)
(c) Install the wire harness clamp, then connect the connec-
tor.
5. INSTALL COWL TOP VENTILATOR LOUVER
6. INSTALL HOOD TO COWL TOP SEAL
7. INSTALL WIPER ARMS
(a) Operate the wiper motor once and turn the wiper switch
OFF.
(b) Install the wiper arms and tighten nuts by hand.
(c) Adjust the installation position of the wiper arms to the
position as shown in the illustration.
A: 52 mm (2.05 in.)
B: 30 ± 10 mm (1.18 ± 0.39 in.)
C: 21.3 mm (0.839 in.)
(d) Torque the 2 nuts.
Torque: 24 kgf´cm (248 kgf´cm, 18 ft´lbf)
(e) Install the 2 wiper arm head caps.
Page 374 of 1897

BO2P3-01
H12129
H12130
H12131
- BODYFRONT WIPER AND WASHER
BO-39
1824 Author: Date:
2001 AVALON (RM808U)
REMOVAL
1. REMOVE WIPER ARMS
2. REMOVE HOOD TO COWL TOP SEAL
NOTICE:
Do not strongly pull off the hood to cowl top seal as it may
tear.
3. REMOVE COWL TOP VENTILATOR LOUVER
(a) Using a clip remover, remove the 2 clips.
(b) Remove the cowl top ventilator louver as shown in the il-
lustration.
4. REMOVE FRONT WIPER MOTOR & LINK ASSEMBLY
(a) Disconnect the connector, then remove the wire harness.
(b) Remove the 4 bolts and front wiper motor & link assembly.
5. REMOVE WIPER MOTOR
(a) Using a screwdriver, disconnect the wiper link from the
wiper motor.
HINT:
Tape the screwdriver tip before use.
(b) Remove the 3 bolts and motor from the wiper link assem-
bly.
6. REMOVE WINDOW WASHER NOZZLE
(a) Remove the 9 clips and hood insulator.
(b) Using a screwdriver, remove the window washer nozzle.
HINT:
Tape the screwdriver tip before use.
(c) Employ the same manner described above to the other
side.
Page 407 of 1897
BO41E-01
H17368
Outside Rear View Mirror
7.8 (80, 69 in.´lbf)
MirrorWire Retainer
Lower Frame
Bracket Garnish
Gasket
Door Trim Upper Armrest Base
Panel with Power
Window SwitchInside Handle Bezel
Courtesy Light
N´m (kgf´cm, ft´lbf) : Specified torqueTAIWAN:
Mirror
7.8 (80, 69 in.´lbf)
Outside Rear
View Mirror
- BODYOUTSIDE REAR VIEW MIRROR
BO-25
1810 Author: Date:
2001 AVALON (RM808U)
OUTSIDE REAR VIEW MIRROR
COMPONENTS
Page 409 of 1897

BO41F-01
H04751
H12102
H12103
H12104Clip BO-26
- BODYOUTSIDE REAR VIEW MIRROR
1811 Author: Date:
2001 AVALON (RM808U)
REMOVAL
1. REMOVE INSIDE HANDLE BEZEL
(a) Using a screwdriver, remove the cover.
HINT:
Tape the screwdriver tip before use.
(b) Remove the screw.
(c) Using a screwdriver, remove the inside handle bezel as
shown in the illustration.
HINT:
Tape the screwdriver tip before use.
2. REMOVE COURTESY LIGHT
3. REMOVE UPPER ARMREST BASE PANEL WITH
POWER WINDOW SWITCH
(a) Using a screwdriver, remove the upper armrest base pan-
el with power window switch.
HINT:
Tape the screwdriver tip before use.
(b) Disconnect the connector.
4. REMOVE DOOR TRIM
(a) Using a screwdriver, remove the 2 caps.
HINT:
Tape the screwdriver tip before use.
(b) Remove the 6 screws and clip.
(c) Pull the trim upward to remove it.
5. REMOVE LOWER FRAME BRACKET GARNISH
Using a screwdriver, remove the lower frame bracket as shown
in the illustration.
HINT:
Tape the screwdriver tip before use.
6. REMOVE OUTSIDE REAR VIEW MIRROR
(a) Disconnect the connector.
(b) Remove the 3 nuts and outside rear view mirror.
Torque: 7.8 N´m (80 kgf´cm, 69 ft´lbf)