Page 79 of 1897
I12288
High Pressure
Charging HoseLow Pressure
Charging Hose
AC0YI-02
N04392
Sleeve AC-20
- AIR CONDITIONINGMANIFOLD GAUGE SET
1942 Author: Date:
2001 AVALON (RM808U)
MANIFOLD GAUGE SET
SET ON
1. CONNECT CHARGE HOSE TO MANIFOLD GAUGE
SET
Tighten the nuts by hand.
CAUTION:
Do not connect the wrong hoses.
2. CONNECT QUICK DISCONNECT ADAPTERS TO
CHARGING HOSES
Tighten the nuts by hand.
3. CLOSE BOTH HAND VALVES OF MANIFOLD GAUGE
SET
4. REMOVE CAPS FROM SERVICE VALVE ON REFRIG-
ERANT LINE
5. CONNECT QUICK DISCONNECT ADAPTER TO SER-
VICE VALVES
HINT:
Push the quick disconnect adapter onto the service valve, slide,
then slide the sleeve of the quick disconnect adapter downward
to lock it.
Page 82 of 1897
AC101-03
I12941
AC-66
- AIR CONDITIONINGPRESSURE SWITCH
1988 Author: Date:
2001 AVALON (RM808U)
REMOVAL
1. DISCHARGE REFRIGERANT FROM REFRIGERATION
SYSTEM
HINT:
At the time of installation, please refer to the following item.
Evacuate air from refrigeration system.
Charge system with refrigerant and inspect for leakage of refrig-
erant.
Specified amount: 600 ± 50 g (21.16 ± 1.76 oz.)
2. REMOVE PRESSURE SWITCH FROM LIQUID TUBE
Disconnect the connector and remove the pressure switch.
Torque: 10 N´m (100 kgf´cm, 7 ft´lbf)
HINT:
Lock the switch mounted on the tube with an open end
wrench, being careful not to deform the tube and remove
the switch.
At the time of installation, please refer to the following
item.
Lubricate a new O-ring with the compressor oil and install
them to the switch.
Page 85 of 1897
AC101-03
I12941
AC-66
- AIR CONDITIONINGPRESSURE SWITCH
1988 Author: Date:
2001 AVALON (RM808U)
REMOVAL
1. DISCHARGE REFRIGERANT FROM REFRIGERATION
SYSTEM
HINT:
At the time of installation, please refer to the following item.
Evacuate air from refrigeration system.
Charge system with refrigerant and inspect for leakage of refrig-
erant.
Specified amount: 600 ± 50 g (21.16 ± 1.76 oz.)
2. REMOVE PRESSURE SWITCH FROM LIQUID TUBE
Disconnect the connector and remove the pressure switch.
Torque: 10 N´m (100 kgf´cm, 7 ft´lbf)
HINT:
Lock the switch mounted on the tube with an open end
wrench, being careful not to deform the tube and remove
the switch.
At the time of installation, please refer to the following
item.
Lubricate a new O-ring with the compressor oil and install
them to the switch.
Page 88 of 1897
AC0YM-02
AC-24
- AIR CONDITIONINGREFRIGERANT LINE
1946 Author: Date:
2001 AVALON (RM808U)
REPLACEMENT
1. DISCHARGE REFRIGERANT FROM REFRIGERATION SYSTEM
2. REPLACE FAULTY TUBE OR HOSE
NOTICE:
Cap the open fittings immediately to keep moisture or dirt out of the system.
3. TIGHTEN JOINT OF BOLT OR NUT TO SPECIFIED TORQUE
NOTICE:
Connections should not be torqued tighter than the specified torqued.
Part tightenedN´mkgf´cmft´lbf
Condenser x Discharge hose5.45548 in.´lbf
Condenser x Liquid tube5.45548 in.´lbf
Compressor x Discharge hose101007
Compressor x Suction hose101007
Expansion valve x Evaporator5.45548 in.´lbf
Suction line (Block joint)101007
Liquid line (Block joint)101007
4. EVACUATE AIR IN REFRIGERATION SYSTEM AND CHARGE SYSTEM WITH REFRIGERANT
Specified amount: 600 ± 50g (21.16 ± 1.76 oz.)
5. INSPECT FOR LEAKAGE OF REFRIGERANT
Using a gas leak detector, check for leakage of refrigerant.
6. INSPECT A/C OPERATION
Page 91 of 1897
AC2FV-01
- AIR CONDITIONINGTROUBLESHOOTING (Manual A/C)
AC-15
1937 Author: Date:
2001 AVALON (RM808U)
TROUBLESHOOTING (Manual A/C)
PROBLEM SYMPTOMS TABLE
Use the table below to help you find the cause of the problem. The numbers indicate the priority of the likely
cause of the problem. Check each part in order If necessary , replace these parts.
SymptomSuspect AreaSee page
No blower operation
2. HTR Fuse
3. Heater main relay
4. Blower motor
5. Blower resistor
6. Blower speed control switch
7. Wire harness-
AC-68
AC-56
AC-57
AC-83
-
No blower control
1. Blower motor
2. Blower resistor
3. Blower speed control switch
4. Wire harnessAC-56
AC-57
AC-83
-
No air temperature control1. Engine coolant volume
2. Heater control assembly-
AC-80
No compressor operation
1. Refrigerant volume
2. A.C Fuse
3. Magnetic clutch
4. Compressor lock sensor
5. Compressor
6. Pressure switch
7. Heater main relay
8. Blower speed control switch
9. A/C switch
10.A/C amplifier
11. Evaporator temp. sensor
12.Wire harnessAC-3
-
AC-42
AC-42
AC-42
AC-65
AC-68
AC-83
AC-83
AC-77
AC-64
-
No cool air comes out
1. Refrigerant volume
2. Refrigerant pressure
3. Drive belt
4. Magnetic clutch
5. Compressor lock sensor
6. Pressure switch
7. Evaporator temp. sensor
8. A/C switch
9. A/C amplifier
10.Heater control assembly
11. Wire harnessAC-3
AC-3
AC-17
AC-42
AC-42
AC-65
AC-64
AC-83
AC-77
AC-80
-
No engine idle-up when A/C switch ON
1. A/C amplifier
2. Idle control system
3. Wire harnessAC-77
DI-102
-
No air inlet control
1. Air inlet servomotor
2. Heater control assembly
3. Wire harnessAC-39
AC-80
-
No mode control
1. Air outlet servomotor
2. Heater control assembly
3. Wire harnessAC-60
AC-80
-
Page 92 of 1897
AC-16
- AIR CONDITIONINGTROUBLESHOOTING (Manual A/C)
1938 Author: Date:
2001 AVALON (RM808U) Blinking of A/C indicator
1. Compressor
2. Drive belt
3. Compressor lock sensor
4. A/C amplifierAC-42
AC-17
AC-42
AC-77
Brightness does not change when light control switch is turned1. Headlight and taillight system
2. Heater control assemblyBE-19
AC-80
Page 96 of 1897
D07770
RH Fender
Apron SealRH Rear
Lower BraceRear Side Engine
Mounting Insulator
PS Reservoir
Pipe
Front Side Engine
Mounting Insulator
RH Front
Lower Brace
LH Front
Lower Brace
Exhaust Front Pipe Support Bracket
RH Fender LinerGrommet
Gasket
Front Exhaust Pipe
Exhaust Front Pipe
Support Stay
Engine Under CoverCenter Engine
Under CoverLH Fender LinerStabilizer Bar
Stabilizer Bar Link
LH Fender Apron Seal
LH Rear
Lower Brace
Tie Rod End
Cotter Pin
Cotter Pin
Gasket
Gasket
Spring
N´m (kgf´cm, ft´lbf) : Specified torque
Non-reusable part
Lock Cap
36 (370, 27)
32 (330, 24)
10 (100, 7)
181 (1,850, 134)
80 (820, 59)
80 (820, 59)
181 (1,850, 134)
48 (490, 35)
36 (370, 27)
66 (670, 48)
80 (820, 59)
127 (1,300, 94)
62 (630, 46)
33 (330, 24)
19 (195, 14)
39 (400, 29)
181 (1,850, 134)
49 (500, 36)
62 (630, 46)
294 (3,000, 217)
21 (210, 15)
43 (440, 32)
AX-34
- AUTOMATIC TRANSAXLEAUTOMATIC TRANSAXLE UNIT
1324 Author: Date:
2001 AVALON (RM808U)
Page 98 of 1897
AX0KA-01
A07441
5 mm
Hexagon
Wrench
D04381
V-bank Cover
Fastener
D07234
Q09982
- AUTOMATIC TRANSAXLEAUTOMATIC TRANSAXLE UNIT
AX-35
1325 Author: Date:
2001 AVALON (RM808U)
REMOVAL
1. REMOVE ENGINE HOOD
Torque: 26 N´m (265 kgf´cm, 19 ft´lbf)
2. REMOVE BATTERY
3. REMOVE AIR CLEANER ASSEMBLY
4. REMOVE V-BANK COVER
(a) Using a 5 mm hexagon wrench, remove the 3 cap nuts.
(b) Turn the V-bank cover fastener counterclockwise and
loosen it.
(c) Remove the V-bank cover.
HINT:
At the time of installation, please refer to the following item.
When installing the V-bank cover fastener, remove the fasten-
er once, then position and push in it.
5. REMOVE THROTTLE CABLE FROM THROTTLE
BODY
Torque: 15 N´m (150 kgf´cm, 11 ft´lbf)
6. REMOVE CRUISE CONTROL ACTUATOR
(a) Disconnect the connector.
(b) Remove the 3 bolts and disconnect cruise control actua-
tor with the bracket.
Torque: 13 N´m (130 kgf´cm, 9 ft´lbf)
