TROUBLE DIAGNOSIS
BRC-77
[ESP/TCS/ABS]
C
D
E
G
H
I
J
K
L
MA
B
BRC
(Note 1): When the standard value is checked using a circuit tester for voltage measurement, the connector terminals should not extend
forcefully.
(Note 2): Check the pressure of the tire in normal condition.
(Note 3): ON/OFF timing of the ABS warning lamp
ON: For approximately 0.5 seconds after the ignition switch is turned ON, or when a malfunction is detected.
OFF: Approximately 0.5 seconds after the ignition switch is turned ON (when the system is in normal operation).
(Note 4): ON/OFF timing of the ESP OFF indicator lamp
ON: For approximately 0.5 seconds after the ignition switch is turned ON, or when a malfunction is detected ESP OFF switch is ON. 67
Body
groundPressure sensorIgnition switch ON Approx. 0V
Pressure sensor
and circuit 68When ignition switch ON and
brake pedal released.Approx. 0.6V
69 Ignition switch ON Approx. 0V
18 Side G sensor Ignition switch ON Approx. 2.5VYaw rate and Side
G sensor and cir-
cuit
34
Yaw rate and Side G
sensorIgnition switch ON Battery voltage (Approx. 12V)
Yaw rate and Side
G sensor and cir-
cuit 77 Ignition switch ON
78 Ignition switch ON Approx. 2.5V
79
Yaw rate sensorIgnition switch ON
Ya w r a t e s e n s o r
and circuit
80 Ignition switch ON Approx. 0V
30 ABS warning lampABS warning lamp turns on
(Note 3)Approx. 0V
ABS warning lamp
and circuit
ABS warning lamp turns off
(note 3)Battery voltage (Approx. 12V)
70 ESP OFF indicator lampESP OFF indicator lamp turns
on (Note 4)Approx. 0V
ESP OFF warning
lamp and circuit
ESP OFF indicator lamp turns
off (note 4)Battery voltage (Approx. 12V)
83 SLIP indicator lampWhen SLIP indicator lamp is ON
(Note 5)Approx. 0V
SLIP indicator
lamp and circuit
SLIP indicator lamp turns off
(note 5)Battery voltage (Approx. 12V)
40 Brake fluid level warning
switchBrake fluid is not enough Battery voltage (Approx. 12V) Brake fluid level
warning switch and
circuit
Brake fluid is enough Approx. 0V
76Body
groundParking brake signalApply the parking brake. Battery voltage (Approx. 12V)
Parking brake
switch and circuit
Release the parking brake. Approx. 0V Measure-
ment termi-
nalMeasuring point Standard value (Note 1)(Reference) Check
items for malfunc-
tion
+–
SFIA0150E
SFIA0151E
BRC-78
[ESP/TCS/ABS]
TROUBLE DIAGNOSIS
OFF: Approximately 0.5 seconds after the ignition switch is turned ON (when the system is in normal operation) or when ESP OFF
switch is OFF.
(Note 5): SLIP indicator lamp ON/OFF timing
ON: For approximately 0.5 seconds after the ignition switch is turned ON, or when a malfunction is detected.
OFF: Approximately 0.5 seconds after the ignition switch is turned ON (when the system is in normal operation) and ESP/TCS function
is not activated.
Flashing: ESP/TCS function is active during driving.
STANDARDS WITH CONSULT-II
CAUTION:
The displayed item is the data calculated by the control unit, so it may indicate a normal value even if
an output circuit (harness) is open or shorted.
Data monitor item ContentsData monitor
(Reference) Check items
for malfunction
ConditionReference value in
normal operation
FR RH SENSOR
FR LH SENSOR
RR RH SENSOR
RR LH SENSORWheel speed Vehicle stopped 0 [km/h (MPH)]
Wheel sensor circuit
During driving (Note 1)Almost in accor-
dance with the
speedometer dis-
play (within ±10%)
ACCEL POS SIGOpen/close condition
of throttle valve (linked
with accelerator pedal)Accelerator pedal not
depressed (ignition switch is
ON)0%Control unit communica-
tion circuit between the
ESP/TCS/ABS control
unit and ECM Accelerator pedal depressed
(ignition switch is ON)0 – 100%
ENG RPMWith the engine run-
ningWith the engine stopped 0rpm
Engine speed signal cir-
cuit
Engine runningAlmost in accor-
dance with
tachometer display
STR ANGLE SIGSteering wheel angle
detected by steering
wheel angle sensorStraight-ahead condition Approx. 0 deg
Steering wheel angle
sensor and circuit
Steering – 720 to 720deg
YAW RATE SENYaw rate detected by
yaw rate sensorVehicle stopped Approx. 0 d/s
Yaw rate sensor and cir-
cuit
During driving – 70 to 70d/s
SIDE G-SENSORTransverse accelera-
tion detected by side G
sensorVehicle stopped
Approx. 0 m/s
2
Side G sensor and circuit
During driving
– 24.3 to 24.1m/s2
PRESS SENSORBrake fluid pressure
detected by pressure
sensorWith the ignition switch
turned ON and brake pedal
released.Approx. 0 bar
Pressure sensor and cir-
cuit
With the ignition switch
turned ON and brake pedal
depressed.– 40 to 300bar
BATTERY VOLTBattery voltage sup-
plied to the ESP/TCS/
ABS control unitIgnition switch ON 10 – 16VESP/TCS/ABS control
unit power supply circuit
and ground circuit
MOTOR RELAYMotor relay
ON/OFF conditionABS not activated. OFF
Motor relay and circuit
ABS activated. ON
ACTUATOR RLYActuator relay
ON/OFF conditionIgnition ON and Vehicle
stopped.OFF
Actuator relay and circuit
Engine running and Vehicle
stopped.ON
STOP LAMP SWOperating status of
brake pedalDepress brake pedal. ON
Stop lamp switch circuit
Release the brake pedal. OFF
BRC-80
[ESP/TCS/ABS]
TROUBLE DIAGNOSIS
(Note 1): Check the pressure of the tire in normal condition.
(Note 2): ON/OFF timing of the ABS warning lamp
ON: For approximately 0.5 seconds after the ignition switch is turned ON, or when a malfunction is detected.
OFF: Approximately 0.5 seconds after the ignition switch is turned ON (when the system is in normal operation).
(Note 3): ON/OFF timing of the ESP OFF indicator lamp
ON: For approximately 0.5 seconds after the ignition switch is turned ON, or when a malfunction is detected ESP OFF switch is ON.
OFF: Approximately 0.5 seconds after the ignition switch is turned ON (when the system is in normal operation) or when ESP OFF
switch is OFF.
(Note 4): SLIP indicator lamp ON/OFF timing
ON: For approximately 0.5 seconds after the ignition switch is turned ON, or when a malfunction is detected.
OFF: Approximately 0.5 seconds after the ignition switch is turned ON (when the system is in normal operation) and ESP/TCS function
is not activated.
Flashing: ESP/TCS function is active during driving.
Functions of CONSULT-IIEFS001A7
CONSULT-II MAINLY FUNCTION APPLICATION TO ESP/TCS/ABS
×: Applicable
–: Not applicableFLUID LEV SWBrake fluid level warn-
ing switch status.W he n br ak e fl ui d l e v el w a r n in g
switch is ON.ON
Brake fluid level warning
switch, brake warning
lamp and circuit. When brake fluid lever warning
switch is OFF.OFF
EBD FAIL SIG
ABS FAIL SIG
TCS FAIL SIG
VDC FAIL SIGSystem fail signal sta-
tusMalfunctions condition
(When system failed)OFFEBD system
ABS system
TCS system
ESP system Data monitor item ContentsData monitor
(Reference) Check items
for malfunction
ConditionReference value in
normal operation
Item Self-diagnosis Data monitor Active test
Wheel sensors××–
Solenoid valves×××
Switch-over solenoid valves×××
Stop lamp switch××–
Yaw rate sensor×××
Side G sensor×××
Press sensor×××
Steering wheel angle sensor×××
Actuator relay×××
Motor relay×××
ABS warning lamp –××
Battery voltage××–
ESP/TCS/ABS C/U×––
ESP actuator motor×××
CAN communication××–
Engine speed signal –×–
ESP OFF switch –×–
ESP OFF indicator lamp –××
SLIP indicator lamp –××
Throttle angle –×–
BRC-82
[ESP/TCS/ABS]
TROUBLE DIAGNOSIS
10. Drive the vehicle at Approx. 30 km/h (19 MPH) and check that the ABS warning lamp, ESP OFF indicator
lamp, and SLIP indicator lamp stay off.
CAUTION:
ESP OFF switch is not cancelled.
Self-Diagnostic Items to Result Mode
Self-Diagnostic item Malfunction detecting condition Check route
FR LH SENSOR – 1 Circuit of front LH wheel sensor is open.
Wheel sensor and cir-
cuit. Refer to BRC-92
RR RH SENSOR – 1 Circuit of rear RH wheel sensor is open.
FR RH SENSOR – 1 Circuit of front RH wheel sensor is open.
RR LH SENSOR – 1 Circuit of rear LH wheel sensor is open.
FR LH SENSOR – 2 Front LH wheel sensor is shorted or input signal is abnormal.
RR RH SENSOR – 2 Rear RH wheel sensor is shorted or input signal is abnormal.
FR RH SENSOR – 2 Front RH wheel sensor is shorted or input signal is abnormal.
RR LH SENSOR – 2 Rear LH wheel sensor is shorted or input signal is abnormal.
MAIN RELAYDuring the actuator relay operation with OFF, when the actuator
relay turns ON. Or when the control line for the relay is shorted to
the ground.Actuator relay and cir-
cuit. Refer to BRC-104
During the actuator relay operation with ON, when the actuator
relay turns OFF. Or when the control line for the relay is open.
STOP LAMP SW Stop lamp switch circuit is open.Stop lamp switch and cir-
cuit. Refer to BRC-106
PRESS SEN CIRCUIT Pressure sensor signal line is open or shorted, or pressure sen-
sor is abnormal.Pressure sensor and cir-
cuit. Refer to BRC-95
ST ANGLE SEN CIRCUIT Neutral position of the steering wheel angle sensor is dislocated,
or the steering wheel angle sensor is abnormal.Steering wheel angle
sensor and circuit. Refer
to BRC-96
YAW RATE SENOR Yaw rate sensor is abnormal, or the yaw rate sensor signal line is
open or shorted.Yaw rate/transverse
acceleration sensor and
circuit. Refer to BRC-98
FR LH IN ABS SOLCircuit of the front LH wheel inlet solenoid valve is open or
shorted, or the control line is open or shorted to the power supply
or the ground.
Solenoid valve and cir-
cuit. Refer to BRC-99
FR LH OUT ABS SOLCircuit of the front LH wheel outlet solenoid valve is open or
shorted, or the control line is open or shorted to the power supply
or the ground.
RR RH IN ABS SOLCircuit of the rear RH wheel inlet solenoid valve is open or
shorted, or the control line is open or shorted to the power supply
or the ground.
RR RH OUT ABS SOLCircuit of the rear RH wheel outlet solenoid valve is open or
shorted, or the control line is open or shorted to the power supply
or the ground.
FR RH IN ABS SOLCircuit of the front RH wheel inlet solenoid valve is open or
shorted, or the control line is open or shorted to the power supply
or the ground.
FR RH OUT ABS SOLCircuit of the front RH wheel outlet solenoid valve is open or
shorted, or the control line is open or shorted to the power supply
or the ground.
RR LH IN ABS SOLCircuit of the rear LH wheel inlet solenoid valve is open or
shorted, or the control line is open or shorted to the power supply
or the ground.
RR LH OUT ABS SOLCircuit of the rear LH wheel outlet solenoid valve is open or
shorted, or the control line is open or shorted to the power supply
or the ground.
TROUBLE DIAGNOSIS
BRC-83
[ESP/TCS/ABS]
C
D
E
G
H
I
J
K
L
MA
B
BRC
(note) “ACTUATOR RLY” on the CONSULT-II self-diagnosis results indicates the malfunction of the actuator motor relay and circuit.
DATA MONITOR
For details of the data monitor function, refer to the CONSULT-II Instruction Manual.
USV LINE [FL-RR]ESP switch-over solenoid valve 1 on the primary side is open cir-
cuit or shorted, or the control line is open or shorted to the power
supply or the ground.
ESP switch-over sole-
noid valve and circuit.
Refer to BRC-99
. USV LINE [FR-RL]ESP switch-over solenoid valve 1 on the secondary side is open
circuit or shorted, or the control line is open or shorted to the
power supply or the ground.
HSV LINE [FL-RR]ESP switch-over solenoid valve 2 on the primary side is open cir-
cuit or shorted, or the control line is open or shorted to the power
supply or the ground.
HSV LINE [FR-RL]ESP switch-over solenoid valve 2 on the secondary side is open
circuit or shorted, or the control line is open or shorted to the
power supply or the ground.
PUMP MOTOR
ACTUATOR RLY (note) During the actuator motor operation with ON, when the actuator
motor turns OFF. Or when the control line for actuator motor relay
is open.Actuator motor, motor
relay, and circuit. Refer
to BRC-102
During the actuator motor operation with OFF, when the actuator
motor turns ON. Or when the control line for relay is shorted to
ground.
ABS SENSOR
[ABNORMAL SIGNAL]Wheel sensor input is abnormal.Wheel sensor and cir-
cuit. Refer to BRC-92
BATTERY VOLTAGE
[ABNORMAL]ESP/TCS/ABS control unit battery voltage is too low.ESP/TCS/ABS control
unit battery voltage cir-
cuit and ground circuit.
Refer to BRC-106
ST ANGLE SEN SIGNALNeutral position correction of steering wheel angle sensor is not
finished.Neutral position adjust-
ment of steering wheel
angle sensor. Refer to
BRC-108
ST ANG SEN COM CIRCAN communication system or steering wheel angle sensor is
abnormal.Steering wheel angle
sensor and CAN com-
munication circuit. Refer
to BRC-110
SIDE G-SEN CIRCUITSide G sensor is abnormal, or the signal line of side G sensor is
open or shorted.Yaw rate and Side G
sensor and circuit. Refer
to BRC-98
EMERGENCY BRAKEESP/TCS/ABS control unit malfunction (pressure increase is too
much or too little.)ESP/TCS/ABS control
unit. Refer to BRC-108
CONTROLLER FAILURE ESP/TCS/ABS internal malfunction of control unitESP/TCS/ABS control
unit. Refer to BRC-94
CAN COMM CIRCUIT
●CAN communication line is open or shorted.
●ESP/TCS/ABS control unit internal malfunction.
●Battery voltage for EMC is interrupted instantaneously for
Approx. 0.5 seconds or more.Communication circuit
between ESP/TCS/ABS
control unit and units.
Refer to BRC-110
BR FLUID LEVEL LOWBrake fluid level drops or communication line between the ESP/
TCS/ABS control unit and the brake fluid level warning switch is
open or shorted. Communication circuit
between the ESP/TCS/
ABS control unit and the
brake fluid level warning
switch.
Reservoir tank fluid.
Refer to BRC-109
ENGINE SIGNAL 1-4, 6 Major engine components are abnormal Engine system. Refer to
BRC-94
Self-Diagnostic item Malfunction detecting condition Check route
BRC-84
[ESP/TCS/ABS]
TROUBLE DIAGNOSIS
Procedure
1. Turn the ignition switch OFF.
2. Connect the CONSULT-II connector to the vehicle-side data link connector.
3. Turn the ignition switch ON.
4. Touch “START” on the display.
5. Touch “ABS” on the display.
CAUTION:
Just after the engine is started, or the ignition switch is
turned ON, “ABS” may not be displayed on the system
selection screen even if “START” is touched. In this case,
start the self-diagnosis again from step 2.
6. Touch “DATA MONITOR”.
7. The data monitor item selection screen is displayed, and touch
one of “ECU INPUT SIGNALS” “MAIN SIGNALS”, “CAN DIAG
SUPPORT MNTR” or “SELECTION FROM MENU”. Refer to
BRC-84, "
Data Monitor Items to be Displayed".
8. Touch “START”.
9. Screen of data monitor is displayed.
Data Monitor Items to be Displayed
SFIA0364E
SFIA0365E
Data Monitor Item (Unit)Data Monitor item selection
Remarks
ECU INPUT
SIGNALSMAIN
SIGNALSSELECTION
FROM
MENUCAN DIAG
SUPPORT
MNTR
GEAR×××– “1” is displayed.
SLCT LVR POSI×××– “##” is displayed.
FR RH SENSOR (km/h)×××–Wheel speed calculated by
front RH wheel sensor signal
is displayed.
FR LH SENSOR (km/h)×××–Wheel speed calculated by
front LH wheel sensor signal
is displayed.
RR RH SENSOR (km/h)×××–Wheel speed calculated by
rear RH wheel sensor signal
is displayed.
RR LH SENSOR (km/h)×××–Wheel speed calculated by
rear LH wheel sensor signal is
displayed.
ACCEL POS SIG
(%)×××–Throttle valve open/close sta-
tus judged by the CAN com-
munication signal is
displayed.
ENGINE RPM
(rpm)×××–Engine speed judged by the
CAN communication signal is
displayed.
CAN COM START
(ON/OFF)–××–Communication status of CAN
communication is displayed.
BRC-92
[ESP/TCS/ABS]
TROUBLE DIAGNOSIS
●If a leak or oozing is detected on the ESP actuator body, wipe the applicable part with a clean cloth.
Then check again for leaks, and if there is still a leak or oozing, replace the ESP actuator body.
CAUTION:
Do not disassemble the actuator body.
3. Check the brake disc rotor and pads.
PRELIMINARY CHECK 2: (INSPECTION FOR LOOSE POWER SUPPLY TERMINAL)
Check the battery for looseness on the battery positive/negative terminals and ground connection. If loose-
ness is detected, tighten the piping to the specified torque. Check that the battery voltage does not drop and
the alternator is normal.
PRELIMINARY CHECK 3: (INSPECTION FOR ABS WARNING LAMP, ESP OFF INDICATOR
LAMP, AND SLIP INDICATOR LAMP)
1. Check that the ABS warning lamp is ON for Approx. 0.5 seconds when the ignition switch is turned ON. If
it does not turn on, check the ABS warning lamp and the circuit, and the combination meter.
2. Check that ESP OFF indicator lamp is ON for Approx. 0.5 seconds when the ignition switch is turned ON.
If it does not turn ON, check the ESP OFF indicator lamp and the circuit, and the combination meter.
3. Check that the SLIP indicator lamp is ON for Approx. 0.5 seconds when the ignition switch is turned ON. If
it does not turn ON, check the SLIP indicator lamp and the circuit.
4. With the engine running, check the ESP OFF indicator lamp turns ON and OFF when the ESP OFF
switch turns ON and OFF. If it dose not operate in accordance with the switch, check the ESP OFF switch
and the circuit.
5. Check that the ESP OFF indicator lamp turns OFF after Approx. 2 seconds delay when the ESP OFF
switch turned ON (The ESP/TCS system was not operated). If the ESP OFF indicator lamp does not turn
OFF in 10 seconds from the engine start, perform the self-diagnosis of ESP/TCS/ABS control unit.
Inspection 1 Wheel Sensor and CircuitEFS001AB
Inspection procedure
1. SELF-DIAGNOSIS RESULT CHECK 1
Check the self-diagnosis results.
Are any self-diagnosis result items above indicated?
>> GO TO 2.
2. CHECK THE CONNECTOR
Remove connectors of the wheel sensor which is malfunctioning and the ESP/TCS/ABS control unit. Check
whether the deformation of terminal, or incorporate connection of connectors. Then, connect connectors. In
addition, check if the wheel sensor cable is damaged due to friction.
Does ABS warning lamp is out when driving 30 km/h (19 MPH) for Approx. One minute?
YES >> Check is completed.
NO >> GO TO 3.
Self-diagnosis results
CONSULT-II indication item
ABS SENSOR [ABNORMAL SIGNAL]
FR RH SENSOR – 1
FR RH SENSOR – 2
FR LH SENSOR – 1
FR LH SENSOR – 2
RR RH SENSOR – 1
RR RH SENSOR – 2
RR LH SENSOR – 1
RR LH SENSOR – 2
BRC-100
[ESP/TCS/ABS]
TROUBLE DIAGNOSIS
3. SOLENOID VALVE INPUT SIGNAL CHECK.
1. Disconnect the ESP/TCS/ABS control unit connector.
2. Turn on the ignition switch and check the voltage between the
ESP/TCS/ABS control unit (vehicle-side connector B111) and
body ground.
Is inspection result OK?
YES >> Check the ESP/TCS/ABS control unit power supply circuit.
NO >> GO TO 4.
SFIA0900E
VDC/TCS/ABS control unit
(Vehicle-side connector B111)Body ground Voltage
26 (W/G) –
Battery voltage (approx.12V) 5 (G/OR) –
6 (PU/W) –
53 (P) –
55 (R/Y) –
3 (Y/G) –
4 (GY/R) –
25 (LG) –
49 (B/W) –
50 (R/G) –
54 (W/L) –
52 (PU) –