Page 1310 of 3051
Wiring DiagramNLEC1623MODELS WITH FUSE AND FUSIBLE LINK BOX E43NLEC1623S03
YEC706
DTC P1217 OVERHEAT (COOLING SYSTEM)SR20DE
Wiring Diagram
EC-885
Page 1311 of 3051
MODELS WITH FUSE AND FUSIBLE LINK BOX E90NLEC1623S04
YEC927
DTC P1217 OVERHEAT (COOLING SYSTEM)SR20DE
Wiring Diagram (Cont'd)
EC-886
Page 1317 of 3051

PROCEDURE A=NLEC1772S01
1 CHECK POWER SUPPLY
1. Turn ignition switch ªOFFº.
2. Disconnect cooling fan relay-1.
3. Turn ignition switch ªONº.
4. Check voltage between cooling fan relay-1 terminals 2, 3 and ground with CONSULT-II or tester.
SEF899Y
OK or NG
OK©GO TO 3.
NG©GO TO 2.
2 DETECT MALFUNCTIONING PART
Check the following.
+10A fuse
+40A fusible link
+Harness for open or short between cooling fan relay-1 and fuse
+Harness for open or short between cooling fan relay-1 and battery
©Repair open circuit or short to ground or short to power in harness or connectors.
3 CHECK COOLING FAN MOTOR CIRCUIT FOR OPEN AND SHORT-I
1. Turn ignition switch ªOFFº.
2. Disconnect cooling fan motor-1 harness connector and cooling fan motor-2 harness connector.
SEF780Z
3. Check harness continuity between cooling fan relay-1 terminal 5 and cooling fan motor-1 terminal 1, cooling fan
motor-2 terminal 2 and body ground.
Refer to Wiring Diagram.
Continuity should exist.
4. Also check harness for short to ground and short to power.
OK or NG
OK©GO TO 4.
NG©Repair open circuit or short to ground or short to power in harness or connectors.
DTC P1217 OVERHEAT (COOLING SYSTEM)SR20DE
Diagnostic Procedure (Cont'd)
EC-892
Page 1351 of 3051

Diagnostic ProcedureNLEC1639
1 CHECK POWER SUPPLY
1. Disconnect EGR volume control valve harness connector.
SEF216X
2. Turn ignition switch ªONº.
3. Check voltage between EGR volume control valve terminals 2, 5 and ground with CONSULT-II or tester.
SEF782Z
OK or NG
OK©GO TO 3.
NG©GO TO 2.
2 DETECT MALFUNCTIONING PART
Check the following.
+15A fuse
+Harness connectors E76, F36
+ECM relay
+Harness for open or short between EGR volume control valve and fuse.
©Repair harness or connectors.
3 CHECK OUTPUT SIGNAL CIRCUIT
1. Turn ignition switch ªOFFº.
2. Disconnect ECM harness connector.
3. Check harness continuity between
ECM terminal 8 and EGR volume control valve terminal 1,
ECM terminal 9 and EGR volume control valve terminal 4,
ECM terminal 17 and EGR volume control valve terminal 3,
ECM terminal 18 and EGR volume control valve terminal 6.
Refer to wiring diagram.
Continuity should exist.
4. Also check harness for short to ground and short to power.
OK or NG
OK©GO TO 4.
NG©Repair open circuit, short to ground or short to power in harness connectors.
DTC P1402 EGR FUNCTION (OPEN) (WHERE FITTED)SR20DE
Diagnostic Procedure
EC-926
Page 1380 of 3051

3 DETECT MALFUNCTIONING PART
Check the following.
+Harness connectors F38, M50 (where fitted)
+Harness connectors M72, F44 (where fitted)
+10A fuse
+Harness for open or short between heated oxygen sensor 1 (front) and fuse
©Repair harness or connectors.
4 CHECK GROUND CIRCUIT
1. Turn ignition switch ªOFFº.
2. Disconnect ECM harness connector.
3. Check harness continuity between HO2S1 terminal 3 and ECM terminal 4.
Refer to wiring diagram.
Continuity should exist.
4. Also check harness for short to ground and short to power.
OK or NG
OK©GO TO 5.
NG©Repair open circuit or short to ground or short to power in harness or connectors.
5 CHECK HEATED OXYGEN SENSOR 1 HEATER (FRONT)
Refer to ªComponent Inspectionº, EC-955.
OK or NG
OK©GO TO 6.
NG©Replace heated oxygen sensor 1 (front).
6 CHECK INTERMITTENT INCIDENT
Perform ªTROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENTº, EC-670.
©INSPECTION END
SEF935X
Component InspectionNLEC1796HEATED OXYGEN SENSOR 1 HEATER (FRONT)NLEC1796S01Check resistance between terminals 3 and 1.
Resistance: 2.3 - 4.3Wat 25ÉC (77ÉF)
Check continuity between terminals 2 and 1, 3 and 2.
Continuity should not exist.
If NG, replace the heated oxygen sensor 1 (front).
CAUTION:
+Discard any heated oxygen sensor which has been
dropped from a height of more than 0.5 m (19.7 in) onto a
hard surface such as a concrete floor; use a new one.
+Before installing new oxygen sensor, clean exhaust sys-
tem threads using Oxygen Sensor Thread Cleaner tool
and approved anti-seize lubricant.
HEATED OXYGEN SENSOR 1 HEATER (FRONT)SR20DE
Diagnostic Procedure (Cont'd)
EC-955
Page 1392 of 3051

3 DETECT MALFUNCTIONING PART
Check the following.
+Harness connectors F38, M50 (where fitted)
+Harness connectors M72, F44 (where fitted)
+10A fuse
+Harness for open or short between heated oxygen sensor 2 (rear) and fuse
©Repair harness or connectors.
4 CHECK OUTPUT CIRCUIT
1. Turn ignition switch ªOFFº.
2. Disconnect ECM harness connector.
3. Check harness continuity between HO2S2 terminal 3 and ECM terminal 3.
Refer to wiring diagram.
Continuity should exist.
4. Also check harness for short to ground and short to power.
OK or NG
OK©GO TO 6.
NG©GO TO 5.
5 DETECT MALFUNCTIONING PART
Check the harness for open or short between heated oxygen sensor 2 heater (rear) and ECM.
©Repair open circuit or short to ground or short to power in harness or connectors.
6 CHECK HEATED OXYGEN SENSOR 2 HEATER (REAR)
Refer to ªComponent Inspectionº, EC-968.
OK or NG
OK©GO TO 7.
NG©Replace heated oxygen sensor 2 (rear).
7 CHECK INTERMITTENT INCIDENT
Perform ªTROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENTº, EC-670.
©INSPECTION END
HEATED OXYGEN SENSOR 2 HEATER (REAR)SR20DE
Diagnostic Procedure (Cont'd)
EC-967
Page 1407 of 3051

7 CHECK GROUND CIRCUIT
1. Turn ignition switch ªOFFº.
2. Check harness continuity between EGR temperature sensor harness terminal 1 and engine ground.
Refer to wiring diagram.
Continuity should exist.
3. Also check harness for short to power.
OK or NG
OK©GO TO 9.
NG©GO TO 8.
8 DETECT MALFUNCTIONING PART
Check the following.
+Joint connector-1
+Harness for open or short between EGR temperature sensor and ECM
+Harness for open or short between EGR temperature sensor and TCM
©Repair open circuit or short to power in harness or connector.
9 CHECK EGR TEMPERATURE SENSOR
Refer to ªComponent Inspectionº, EC-985.
OK or NG
OK©GO TO 10.
NG©Replace EGR temperature senosr.
10 CHECK EGR VOLUME CONTROL VALVE POWER SUPPLY
1. Disconnect EGR volume control valve harness connector.
2. Turn ignition switch ªONº.
3. Check voltage between terminals 2, 5 and ground with CONSULT-II or tester.
SEF782Z
OK or NG
OK©GO TO 12.
NG©GO TO 11.
11 DETECT MALFUNCTIONING PART
Check the following.
+15A fuse
+Harness connectors E76, F36
+ECM relay
+Harness for open or short between EGR volume control valve and fuse
©Repair harness or connectors.
EGR VOLUME CONTROL SYSTEM (WHERE FITTED)SR20DE
Diagnostic Procedure (Cont'd)
EC-982
Page 1418 of 3051

7 CHECK POWER SUPPLY
1. Turn ignition switch ªOFFº.
2. Disconnect EVAP canister purge volume control solenoid valve harness connector.
SEF219X
3. Turn ignition switch ªONº.
4. Check voltage between EVAP canister purge volume control solenoid valve terminal 2 and engine ground with CON-
SULT-II or tester.
SEF333X
OK or NG
OK©GO TO 9.
NG©GO TO 8.
8 DETECT MALFUNCTIONING PART
Check the following.
+Harness connectors E75, F35 (where fitted)
+Harness connectors M72, F44 (where fitted)
+Harness connectors F13, F60
+10A fuse
+Harness for open or short between EVAP canister purge volume control solenoid valve and fuse
©Repair harness or connectors.
9 CHECK OUTPUT SIGNAL CIRCUIT
1. Turn ignition switch ªOFFº.
2. Disconnect ECM harness connector.
3. Check harness continuity between ECM terminal 14 and EVAP canister purge volume control solenoid valve terminal 1.
Refer to wiring diagram.
Continuity should exist.
4. Also check harness for short to ground and short to power.
OK or NG
OK©GO TO 11.
NG©GO TO 10.
EVAP CANISTER PURGE VOLUME CONTROL SOLENOID
VALVE
SR20DE
Diagnostic Procedure (Cont'd)
EC-993