2001 NISSAN ALMERA TINO brake rotor

System ComponentsNLBR0086
NBR369
SBR124B
System DescriptionNLBR0087SENSORNLBR0087S01The sensor unit consists of a gear-shaped sensor rotor and a sen-
sor element. The element contains a bar magnet around which a
coil is wound. The sensor is installed on the back side of the brake
rotor. Sine-wave current is generated by the sensor as the wheel
rotates. The frequency and voltage increase(s) as the rotating
speed increases.
SBR759E
CONTROL UNITNLBR0087S02The control unit computes the wheel rotating speed by the signal
current sent from the sensor. Then it supplies a DC current to the
actuator solenoid valve. It also controls ON-OFF operation of the
valve relay and motor relay. If any electrical malfunction should be
detected in the system, the control unit causes the warning lamp
to light up. In this condition, the ABS will be deactivated by the
control unit, and the vehicle’s brake system reverts to normal
operation.
SBR176E
ABS ACTUATOR AND ELECTRIC UNITNLBR0087S03The ABS actuator and electric unit contains:
+An electric motor and pump
+Two relays
+Eight solenoid valves, each inlet and outlet for
—LH front
—RH front
—LH rear
—RH rear
+ABS control unit
DESCRIPTIONABS
System Components
BR-43

3 CHECK BRAKE BOOSTER OPERATION
Check brake booster for operation and air tightness.
Refer to BR-16.
SBR058C
Is brake booster airtight and functioning properly?
Ye s©GO TO 4.
No©Replace. GO TO 4.
4 CHECK BRAKE PAD AND ROTOR
Check brake pad and rotor.
Refer to BR-24, 26, 28, 32.
SBR059C
Are brake pads and rotors functioning properly?
Ye s©GO TO 5.
No©Replace.
TROUBLE DIAGNOSIS Ð BASIC INSPECTIONABS
Preliminary Check (Cont'd)
BR-66

1. ABS Works FrequentlyNLBR0104
1 CHECK BRAKE FLUID PRESSURE
Check brake fluid pressure distribution.
Is brake fluid pressure distribution normal?
Ye s©GO TO 2.
No©Perform Preliminary Check. Refer to BR-65.
2 CHECK WHEEL SENSOR
1. Check wheel sensor connector for terminal damage or loose connections.
2. Perform wheel sensor mechanical check.
Refer to ªWheel Sensor or Rotorº, BR-71.
Are wheel sensors functioning properly?
Ye s©GO TO 3.
No©Repair.
3 CHECK FRONT AXLE
Check front and rear axles for excessive looseness. Refer to AX section, ªFront Wheel Bearingº, ªON-VEHICLE SERVICEº
and ªRear Wheel Bearingº, ªON-VEHICLE SERVICEº.
Is front axle installed properly?
Ye s©Go to ª3. CHECK WARNING LAMP INDICATIONº in ª2. Unexpected Pedal Actionº,
BR-82.
No©Repair.
2. Unexpected Pedal ActionNLBR0105
1 CHECK BRAKE PEDAL STROKE
Check brake pedal stroke. Is stroke excessively large?
SBR540A
Ye s©Perform Preliminary Check. Refer to BR-65.
No©GO TO 2.
TROUBLE DIAGNOSES FOR SYMPTOMSABS
1. ABS Works Frequently
BR-82

General SpecificationsNLBR0077Unit: mm (in)
EngineQG18DE, SR20DE YD22DDTi
Front BrakeBrake model CL25VCG
Cylinder bore diameter 57.2 (2.2529)
Pad
Length×width×thickness110.6×54.2×11.0 (4.35×2.13×0.433)
Rotor outer
diameter×thickness280×28 (11.02×1.10)
Rear BrakeBrake model CL11HDG (disc brake)
Cylinder bore diam-
eterCam & Strut type 38 (1.496)
Ball & Ramp type 38.2 (1.504)
Pad
Length×width×thickness79.8×38.5×9.3 (3.142×1.516×0.37)
Rotor outer diameter×thickness 278×10 (10.94×0.39)
Master cylinder Cylinder bore diameter 23.81 (15/16)
Brake boosterBooster model S255 M215T S255
DiaphragmPrimary 255 (10.04) 230 (9.06) 255 (10.04)
Secondary—205 (8.07)—
Specified brake fluidDOT 4
Disc BrakeNLBR0078Unit: mm (in)
Brake modelCL25VCG CL11HDG
Pad wear limit Minimum thickness 2.0 (0.078) 2.0 (0.079)
Rotor repair limitMaximum runout 0.07 (0.0028) 0.07 (0.0028)
Minimum thickness 26.0 (1.024) 9 (0.35)
Brake PedalNLBR0079Unit: mm (in)
Free height“H”*LHDM/T 154.8 - 164.8 (6.09 - 6.49)
CVT 164 - 174 (6.46 - 6.85)
RHDM/T 154.8 - 164.8 (6.09 - 6.49)
CVT 164 - 174 (6.46 - 6.85)
Clearance“C”between pedal stopper and threaded end of stop lamp switch or brake switch 0.75 - 2.00 (0.0295 - 0.0787)
*: Measured from surface of dash panel to surface of pedal pad
Parking BrakeNLBR0080
TypeCenter lever
Number of notches
[under force of 196 N (20 kg, 44 lb)]5-6
Number of notches
when warning lamp switch comes on1
SERVICE DATA AND SPECIFICATIONS (SDS)
General Specifications
BR-93

A
A/C HFC134a (R134a) system precaution . HA-2
A/C HFC134a (R134a) system service
procedure .............................................. HA-85
A/C HFC134a (R134a) system service
tools ....................................................... HA-10
A/C HFC134a system service equip-
ment precaution ....................................... HA-6
A/C air flow ............................................... HA-19
A/C component layout .............................. HA-17
A/C compressor clutch removal and
installation .............................................. HA-90
A/C compressor precaution ........................ HA-5
A/C compressor special service tool .......... HA-9
A/C control linkage adjustment
(manual A/C) ......................................... HA-48
A/C control operation (manual A/C) .......... HA-18
A/C diagnostic work flow (manual
A/C) ...................................................... HA-40
A/C harness layout (manual A/C) ............. HA-21
A/C lubricant (R134a) ............................... HA-87
A/C operational check ............................... HA-41
A/C performance chart .............................. HA-78
A/C performance test diagnoses .............. HA-76
A/C relay ................................................... HA-73
A/C service data specification ................ HA-104
A/C switch ................................................. HA-74
A/C, M - Wiring diagram ........................... HA-27
A/CCUT - Wiring diagram ..................... EC-1301
A/T - Wiring diagram - AT - BA/FTS ........ AT-172
A/T - Wiring diagram - AT - ENG SS ........ AT-91,
177
A/T - Wiring diagram - AT - FTS ................ AT-75
A/T - Wiring diagram - AT - LPSV ... AT-101, 159
A/T - Wiring diagram - AT - MAIN ............. AT-62
A/T - Wiring diagram - AT - PNP/SW ........ AT-68
A/T - Wiring diagram - AT - SSV/A .......... AT-147
A/T - Wiring diagram - AT - TCV ....... AT-96, 166
A/T - Wiring diagram - AT - TPS ..... AT-106, 139
A/T - Wiring diagram - AT - VSS/AT .. AT-86, 128
A/T - Wiring diagram - AT -
VSSMTR .............................................. AT-134
A/T control ............................................. EC-1012
A/T diagnosis communication line .......... EC-928
A/T shift lock system - Wiring
diagram ................................................ AT-196
A/T shift lock system ................................ AT-195
A/T trouble diagnoses .......................... AT-41, 46
AAC/V - Wiring diagram . EC-345, 468, 865, 997
ABS (anti-lock brake system) ................... BR-42
ABS - Wiring diagram ............................... BR-48
ABS sensor rotor ....................................... AX-23
APS - Wiring diagram ........................... EC-1155
AT/C - Wiring diagram .......................... EC-1013
ATDIAG - Wiring diagram ....................... EC-929
Accelerator control system .................... FE-3, 14
Accelerator position sensor ................... EC-1155
Air bag disposal ........................................ RS-30Air bag precautions .................................. GI-3
Air bag ....................................................... RS-16
Air bleeding (hydraulic clutch) ................... CL-10
Air bleeding for brake system ..................... BR-8
Air conditioner cut control ....... EC-38, 572, 1081
Air flow meter - See Mass air flow
sensor ................................ EC-154, 679, 1143
Air mix door control linkage
adjustment ............................................. HA-50
Air spoiler, rear .......................................... BT-38
Alternator ................................................... SC-28
Angular tightening application ...... EM-5, 76, 158
Antenna - See Power antenna ................ EL-233
Anti-lock brake system - Wiring
diagram .................................................. BR-48
Audio and A/C control removal and
installation - See Instrument panel ........ BT-22
Audio ........................................................ EL-208
Automatic transaxle number ...................... GI-40
Auxiliary air control (AAC) valve .... EC-343, 466,
863, 995
B
Back-up lamp switch (M/T) ....................... MT-16
Back-up lamp ............................................. EL-93
Ball joint (front) .......................................... SU-13
Basic inspection ...................... EC-99, 623,1111
Battery ......................................................... SC-3
Baulk ring (M/T) .................................. MT-25, 63
Blower motor ............................................. HA-61
Blower resistor .......................................... HA-61
Board-on lift ................................................ GI-42
Body alignment .......................................... BT-65
Brake booster ............................................ BR-16
Brake fluid change ...................................... BR-7
Brake fluid level and line check .................. BR-7
Brake hydraulic line .................................... BR-9
Brake pedal ............................................... BR-11
Bulb specifications ................................... EL-524
Bumper, front .............................................. BT-7
Bumper, rear .............................................. BT-10
C
CHARGE - Wiring diagram ....................... SC-25
CHIME - Wiring diagram ......................... EL-166
CIGAR - Wiring diagram ......................... EL-195
CKPS - Wiring diagram . EC-297, 440, 821, 911,
970, 1166
CMPS - Wiring diagram .................. EC-304, 828
CONSULT for ABS .................................... BR-58
CONSULT for engine .............. EC-82, 607, 1102
COOL/F - Wiring diagram ..... EC-376, 885, 1201
Camshaft inspection ................. EM-36, 114, 204
Camshaft position sensor (CMPS) . EC-302, 825
Camshaft position sensor (PHASE) ........ EC-302
ALPHABETICAL INDEX
IDX-2

Chassis and Body Maintenance=NLMA0046S03Abbreviations: I = Inspect and correct or replace as necessary, R = Replace, A = Adjust, L = Lubricate
MAINTENANCE OPERATIONMAINTENANCE INTERVAL
Reference
page Perform either at number of kilometers
(miles) or months, whichever comes
first.km×1,000 1 10 20 30 40 50 60 70 80
(mile×1,000) (0.6) (6) (12) (18) (24) (30) (36) (42) (48)
Months—6 12182430364248
Underhood and under vehicle
Brake & clutch fluid (For level &
leaks)
IIIIIIIIBR-7
Brake fluid
R R BR-7
Brake booster vacuum hoses, connec-
tions & check valveI I BR-16
Power steering fluid & lines (For level
& leaks)I*1 I I*1 I I*1 I I*1 I ST-7
Brake, clutch & exhaust systemsIIIIIIIIBR-7,
CL-5,
FE-13,
FE-15,
FE-23
H·CVT fluid (For level and leaks)IIIIIIII AT-10
H·CVT fluid
R R AT-11
Manual transaxle gear oil (For level &
leaks)I*1 I I*1 I I*1 I I*1 IMT-10,
MT-11
Steering gear & linkage, axle & sus-
pension parts & drive shafts
I*2IIIIST-7,
SU-5,
SU-18
Outside and inside
Wheel alignment (if necessary, rotate
& balance wheels)IIIISU-15,
SU-27
Brake pads, rotors & other brake com-
ponents
IIIIIIIIBR-24,
BR-28
Lock, hinges & hoods latch
L*1 L L*1 L L*1 L L*1 LBT-7,
BT-13
Seat belts, buckles, retractors,
anchors & adjusterIIIIRS-3
Foot brake, parking brake & clutch
(For free play, stroke & operation)I*1 I I*1 I I*1 I I*1 IBR-11,
BR-40,
CL-5
Ventilation air filter
Replace every 12,000 km (7,500 miles) or 12 months HA-103
Supplemental air bag systems See NOTE (1) RS-16
NISSAN Mobility System See NOTE (2)IIIII—
NOTE:
(1) Inspect at the first 10 years, and then every 2 years.
Maintenance item with“
”should be performed more frequently according to“Maintenance Under Severe Driving Condi-
tions”.
(2) Check expiration date of the tyre sealant bottle. Replace if necessary.
*1: Models except for Australia
*2: Models without three way catalyst
PERIODIC MAINTENANCE (EXCEPT FOR EUROPE)
Chassis and Body Maintenance
MA-7

Maintenance Under Severe Driving Conditions=NLMA0046S04The maintenance intervals shown on the preceding pages are for normal operating conditions. If the vehicle
is mainly operated under severe driving conditions as shown below, more frequent maintenance must be per-
formed on the following items as shown in the table.
SEVERE DRIVING CONDITIONSNLMA0046S0401A—Driving under dusty conditions
B—Driving repeatedly short distances
C—Towing a trailer or caravan
D—Extensive idling
E—Driving in extremely adverse weather conditions or in areas where ambient temperatures are either
extremely low or extremely high
F—Driving in high humidity areas or in mountainous areas
G—Driving in areas using salt or other corrosive materials
H—Driving on rough and/or muddy roads or in the desert
I—Driving with frequent use of braking or in mountainous areas
Driving condition Maintenance itemMaintenance
operationMaintenance
intervalRefer-
ence
page
A........Aircleaner filter Viscous paper type Replace More frequentlyEM-18,
EM-88,
EM-169
ABCD.....Engine oil & oil filter (QG18DE/SR20DE
engine)ReplaceEvery 5,000 km
(3,000 miles) or 3
monthsLC-8,
LC-28,
LC-9,
LC-28
ABCD.....Engine oil (YD22DDTi engine)
ReplaceMore frequently LC-47
Engine oil filter (YD22DDTi engine)Every 7,500 km
(4,500 miles) or 6
monthsLC-48
A...E....Fuel filter (YD22DDTi engine) ReplaceEvery 20,000 km
(12,000 miles) or
12 monthsFE-15
.....F...Brake fluid ReplaceEvery 20,000 km
(12,000 miles) or
12 monthsBR-7
..C....H.H·CVT fluid ReplaceEvery 20,000 km
(12,000 miles) or
12 monthsAT-11
......GH.Steering gear & linkage, axle & suspen-
sion parts & drive shaftsCheckEvery 10,000 km
(6,000 miles) or 6
monthsST-7,
SU-5,
SU-18
A.C...GHIBrake pads, rotors & other brake com-
ponentsCheckEvery 5,000 km
(3,000 miles) or 3
monthsBR-24,
BR-28
......G..Lock, hinges & hood latch LubricateEvery 5,000 km
(3,000 miles) or 3
monthsBT-7,
BT-13
A........Ventilation air filter Replace More frequently HA-103
PERIODIC MAINTENANCE (EXCEPT FOR EUROPE)
Maintenance Under Severe Driving Conditions
MA-8

CHASSIS AND BODY MAINTENANCE=NLMA0043S0102Abbreviations: R = Replace I = Inspect: Correct or replace if necessary [ ] = At the specified mileage only
MAINTENANCE OPERATIONMAINTENANCE INTERVAL
Refer-
ence
pages Perform on a kilometer basis, but on
an annual basis when driving less
than 15,000 km (9,000 miles) in a
year.km x 1,000
(miles x 1,000)
Months15
(9)
1230
(18)
2445
(27)
3660
(36)
4875
(45)
6090
(54)
72105
(63)
84120
(72)
96
Underhood and under vehicle
Headlamp aimingIIIIIIIIEL-72
Wheel alignment (if necessary, bal-
ance & rotate wheels)IIIIIIIISU-15/
SU-27
Brake pads, rotors & other brake
components
IIIIIIIIBR-24/
BR-28
Foot brake, parking brake & clutch
(for free play, stroke & operation)IIIIIIIIBR-11/
BR-40/
CL-5
Brake booster vacuum hoses,
connections, check valveIIIIBR-16
Brake & clutch, systems and fluid (for
level and leaks)IIIIIIIIBR-7
Brake fluid
RRRRBR-7
Power steering fluid and lines (for
level and leaks)IIIIIIIIST-7
Supplemental air bag systems See NOTE (1) RS-16
Ventilation air filter
RRRRHA-103
Manual transaxle gear oil (check for
leakage. Use genuine NISSAN XZ
gear oil or exact equivalent)IIIIIIIIMT-10
MT-11
CVT fluid [for level and leaks or
replace. Use genuine NISSAN CVT
fluid (NS-1) or exact equivalent]
I I I [R] I I I [R] AT-10
Steering gear & linkage, axle & sus-
pension parts, drive shafts, exhaust
system
IIIIST-7/
SU-5/
SU-18/
FE-13/
FE-15/
FE-23
NISSAN Mobility System See NOTE (2)IIIIIII—
Body corrosion See NOTE (3) BT-6
NOTE:
(1) Inspect after 10 years, then every 2 years.
(2) Check expiration date of the tyre sealant bottle. Replace if necessary.
(3) Inspect once per year.

Maintenance items with“
”should be performed more frequently according to“Maintenance Under Severe Driving Con-
ditions”.
PERIODIC MAINTENANCE
Maintenance Schedule for Petrol Engines (Annual Mileage < 30,000 km/year) (Cont’d)
MA-10