System DescriptionNLEC1865
Sensor Input Signal to ECMECM func-
tionActuator
Camshaft position sensor Engine speed
Fuel pump
controlFuel pump relay
Ignition switch Ignition signal and start signal
The ECM activates the fuel pump for several seconds after the ignition switch is turned on to improve engine
startability. If the ECM receives a 180É signal from the camshaft position sensor, it knows that the engine is
rotating, and causes the pump to perform. If the 180É signal is not received when the ignition switch is on, the
engine stalls. The ECM stops pump operation and prevents battery discharging, thereby improving safety. The
ECM does not directly drive the fuel pump. It controls the ON/OFF fuel pump relay, which in turn controls the
fuel pump.
Condition Fuel pump operation
Ignition switch is turned to ON. Operates for 1 second
Engine running and cranking Operates
When engine is stopped (Signal is not sent from crankshaft position sensor
and camshaft position sensor.)Stops in 1.5 seconds
Except as shown aboveStops
SEF605X
Component DescriptionNLEC1866A turbine type design fuel pump is used in the fuel tank.
CONSULT-II Reference Value in Data Monitor
Mode
NLEC1867
MONITOR ITEM CONDITION SPECIFICATION
FUEL PUMP RLY+Ignition switch is turned to ON (Operates for 1 second)
+Engine running and cranking
+When engine is stopped (stops in 1.5 seconds)ON
+Except as shown above OFF
FUEL PUMPSR20DE
System Description
EC-1032
Diagnostic ProcedureNLEC1881
1 CHECK REFRIGERANT PRESSURE SENSOR OVERALL FUNCTION
1. Start engine and warm it up to normal operating temperature.
2. Turn A/C switch and blower switch ªONº.
3. Check voltage between ECM terminal 74 and ground with CONSULT-II or tester.
SEF952XA
OK or NG
OK©INSPECTION END
NG©GO TO 2.
2 CHECK REFRIGERANT PRESSURE SENSOR POWER SUPPLY CIRCUIT
1. Turn A/C switch and blower switch ªOFFº.
2. Stop engine.
3. Disconnect refrigerant pressure sensor harness connector.
JEF147Y
4. Turn ignition switch ªONº.
5. Check voltage between refrigerant pressure sensor terminal 3 and ground with CONSULT-II or tester.
SEF953X
OK or NG
OK©GO TO 4.
NG©GO TO 3.
REFRIGERANT PRESSURE SENSORSR20DE
Diagnostic Procedure
EC-1047
Fuel Filter
DESCRIPTIONNLEC0623A water draining cock is on the lower side and a priming pump for
bleeding air is on the upper side.
SEF375Y
AIR BLEEDINGNLEC06241. After the repair, bleed air from the piping by pumping the prim-
ing pump up and down until it becomes heavy.
2. To start the engine, rotate the starter for a maximum of 30
seconds. To start the engine more quickly, crank the engine
while pumping the priming pump (requires two workers).
3. If the engine does not start after rotating the starter for a maxi-
mum of 30 seconds, stop it once, and pump the priming pump
again until it becomes heavy.
4. Rotate the starter again until the engine starts running.
5. After the engine starts, let it idle for at least 1 minute to stabi-
lize the behavior.
+When air is bled completely, the pumping of the priming
pump suddenly becomes heavy. Stop the operation at that
time.
+If it is difficult to bleed air by the pumping of the priming
pump (the pumping of the priming pump does not become
heavy), disconnect the fuel supply hose between the fuel
filter and the injection pump. Then, perform the operation
described above, and make sure that fuel comes out. (Use
a pan, etc. so as not to spill fuel. Do not let fuel get on
engine and other parts.) After that, connect the hose, then
bleed air again.
+Start engine and let it idle for at least one minute after
performing air bleeding.
WATER DRAININGNLEC0625+If the MI lights up (not flashes) during the engine operation,
drain the water as follows. (If fuel filter switch is equipped.)
1. Remove the fuel filter, filter bracket, protector assembly from
the dash panel as follows.
a. Remove the air cleaner case (upper), air duct assembly, and
vacuum hose for brake booster (between the vacuum pump
and vacuum pipe).
CAUTION:
After the duct is removed, cover the opening with gum tape,
etc. to prevent foreign object from getting into the engine
during the operation.
b. Disconnect the water level warning sensor harness connector.
c. Remove the mounting nuts on the dash panel, then remove the
fuel filter, filter bracket, and protector assembly from the dash
panel.
+It is not necessary to disconnect the fuel hose.
2. Using a tool such as a pliers, loosen the water draining cock
at the bottom of the water level warning sensor located under
the fuel filter.
BASIC SERVICE PROCEDUREYD22DDTI
Fuel Filter
EC-1094
ENGINE CONTROL COMPONENT PARTS/CONTROL
SYSTEMS APPLICATION
=NLEC0629S02
ItemDIAGNOSTIC TEST MODE
SELF-DIAG
RESULTSDATA MONI-
TORACTIVE
TEST
ENGINE CONTROL COMPONENT PARTS
INPUTEngine coolant temperature sensor X X
Vehicle speed sensor X X
Accelerator position sensor X X
Accelerator position switch X X
Crankshaft position sensor (TDC) X X
Ignition switch (start signal) X
Park/Neutral position (PNP) switch (where fitted) X
Battery voltage X X
Mass air flow sensor X X
Stop lamp switch X X
OUTPUTGlow relayXX
EGR volume control valve X X
Cooling fan relay X X
X: Applicable
SELF-DIAGNOSTIC MODENLEC0629S03Regarding items detected in ªSELF-DIAG RESULTSº mode,
refer to ªTROUBLE DIAGNOSIS Ð INDEXº, EC-1064.
DATA MONITOR MODENLEC0629S04
Monitored item
[Unit]ECM
input
signalsMain
signalsDescription Remarks
CKPS´RPM (TDC)
[rpm]jj+The engine speed computed from the
crankshaft position sensor (TDC) signal
is displayed.
CMPS´RPM´PUMP
[rpm]jj+The engine speed computed from the
pulse signal sent from electronic control
fuel injection pump is displayed.
COOLAN TEMP/S [ÉC]
or [ÉF]
jj+The engine coolant temperature (deter-
mined by the signal voltage of the
engine coolant temperature sensor) is
displayed.+When the engine coolant temperature
sensor is open or short-circuited, ECM
enters fail-safe mode. The engine cool-
ant temperature determined by the
ECM is displayed.
VHCL SPEED SE
[km/h] or [mph]jj+The vehicle speed computed from the
vehicle speed sensor signal is dis-
played.
FUEL TEMP SEN
[ÉC] or [ÉF]jj+The fuel temperature (sent from elec-
tronic control fuel injection pump) is dis-
played.
ACCEL POS SEN [V]
jj+The accelerator position sensor signal
voltage is displayed.
OFF ACCEL SW
[ON/OFF]jj+Indicates [ON/OFF] condition from the
accelerator position switch signal.
ON BOARD DIAGNOSTIC SYSTEM DESCRIPTIONYD22DDTI
CONSULT-II (Cont'd)
EC-1103
Monitored item
[Unit]ECM
input
signalsMain
signalsDescription Remarks
SPILL/V [ÉCA]
j+The control position of spill valve (sent
from electronic control fuel injection
pump) is displayed.
BATTERY VOLT [V]
jj+The power supply voltage of ECM is
displayed.
P/N POSI SW
[ON/OFF] (where fit-
ted)jj+Indicates [ON/OFF] condition from the
park/neutral position switch signal.
START SIGNAL
[ON/OFF]jj+Indicates [ON/OFF] condition from the
starter signal.+After starting the engine, [OFF] is dis-
played regardless of the starter signal.
BRAKE SW [ON/OFF]
jj+Indicates [ON/OFF] condition from the
stop lamp switch signal.
BRAKE SW2
[ON/OFF]jj+Indicates [ON/OFF] condition from the
brake pedal position switch signal.
IGN SW
[ON/OFF]jj+Indicates [ON/OFF] condition from igni-
tion switch signal.
MAS AIR/FL SE [V]
jj+The signal voltage of the mass air flow
sensor is displayed.+When the engine is stopped, a certain
value is indicated.
INT/A VOLUME [mg/]+The intake air volume computed from
the mass air flow sensor signal is dis-
played.
F/CUT SIGNAL
[ON/OFF]
j+The [ON/OFF] condition from decelera-
tion fuel cut signal (sent from electronic
control fuel injection pump) is displayed.
OFF´´´Fuel is cut off.
ON´´´Fuel is not cut off.
GLOW RLY [ON/OFF]
j+The glow relay control condition (deter-
mined by ECM according to the input
signal) is displayed.
COOLING FAN [LOW/
HI/OFF]
j+Indicates the control condition of the
cooling fans (determined by ECM
according to the input signal).
+LOW ... Operates at low speed.
HI ... Operates at high speed.
OFF ... Stopped.
BARO SEN [kPa]
jj+The barometric pressure (determined by
the signal voltage from the barometric
pressure sensor built into the ECM) is
displayed.
EGR VOL CON/V
[step]
j+Indicates the EGR volume control value
computed by the ECM according to the
input signals.
+The opening becomes larger as the
value increases.
NOTE:
Any monitored item that does not match the vehicle being diagnosed is deleted from the display automatically.
ON BOARD DIAGNOSTIC SYSTEM DESCRIPTIONYD22DDTI
CONSULT-II (Cont'd)
EC-1104
SYSTEM Ð ENGINE CONTROL system
Malfunction
SYMPTOM
Reference page
Feature of symptom, Check pointHARD/NO START/RESTART
(EXCP. HA)
ENGINE STALL
HESITATION/SURGING/FLAT SPOT
KNOCK/DETONATION
LACK OF POWER
POOR ACCELERATION
HI IDLE
LOW IDLE NO START (with first firing)
NO START (without first firing)
HARD TO START WHEN ENGINE IS COLD
HARD TO START WHEN ENGINE IS HOT
AT IDLE
DURING DRIVING
WHEN DECELERATINGWarranty symptom code AA AB AC AD AE AF
ENGINE CONTROL
Start signal circuit *a, *b1111EC-1293 *3
Accelerator position switch (Idle)
circuit*a, *c 1 1 1 1 1
EC-1155
*b 1 1 1 *4
Ignition switch circuit*a 1 111
EC-1136
*b*5
Power supply for ECM circuit*a 1 111
EC-1136
*b
1 - 5: The numbers refer to the order of inspection.
(continued on next page)
*a: Open
*b: Short
*c: Ground short
*d: Noise
*3: Start control does not function.
*4: Accelerator position sensor NG signal is output.
*5: Engine does not stop.
TROUBLE DIAGNOSIS Ð GENERAL DESCRIPTIONYD22DDTI
Symptom Matrix Chart (Cont'd)
EC-1122
SYSTEM Ð ENGINE CONTROL system
Malfunction
SYMPTOM
Reference page
Feature of symptom, Check pointROUGH IDLE/HUNTING
IDLING VIBRATION
SLOW/NO RETURN TO IDLE
OVERHEAT/HIGH ENGINE COOLANT TEMPERATURE
EXCESSIVE FUEL CONSUMPTION
EXCESSIVE OIL CONSUMPTION
ABNORMAL SMOKE COLOR
DEAD BATTERY (UNDER CHARGE)
Malfunction indicator illuminates.
Can be detected by CONSULT-II?BLACK SMOKE
WHITE SMOKEWarranty symptom code AG AH AJ AK AL AM AP HA
ENGINE CONTROL
Start signal circuit *a, *b EC-1293 *3
Accelerator position switch (Idle) circuit*a, *c
EC-1155
*b 1 1 *4
Ignition switch circuit*a
EC-1136
*b*5
Power supply for ECM circuit*a
1 1 EC-1136
*b
1 - 5: The numbers refer to the order of inspection.
(continued on next page)
*a: Open
*b: Short
*c: Ground short
*d: Noise
*3: Start control does not function.
*4: Accelerator position sensor NG signal is output.
*5: Engine does not stop.
TROUBLE DIAGNOSIS Ð GENERAL DESCRIPTIONYD22DDTI
Symptom Matrix Chart (Cont'd)
EC-1123
SYSTEM Ð ENGINE CONTROL system
Malfunction
SYMPTOM
Reference page
Feature of symptom, Check pointHARD/NO
START/RESTART
(EXCP. HA)
ENGINE STALL
HESITATION/SURGING/FLAT SPOT
KNOCK/DETONATION
LACK OF POWER
POOR ACCELERATION
HI IDLE
LOW IDLE NO START (with first firing)
NO START (without first firing)
HARD TO START WHEN ENGINE IS COLD
HARD TO START WHEN ENGINE IS HOT
AT IDLE
DURING DRIVING
WHEN DECELERATINGWarranty symptom code AA AB AC AD AE AF
ENGINE CONTROL
EGR volume control valve circuit*a, *b
EC-1277
*c 1 1 1 *6
Glow relay circuit*a 1111
EC-1267*7
*b*8
ECM relay (Self-shutoff) circuit*a 1 111
EC-1255
*b*9
ECM, Connector circuit *a, *b2222222222222EC-1253,
1185
Air conditioner relay circuit*a
EC-1301*10
*b 1 *11
Air conditioner switch circuit*a, *c
EC-1301*11
*b*12
Swirl control valve control solenoid
valve circuit*a
EC-1285
*b 3 3
1 - 5: The numbers refer to the order of inspection.
(continued on next page)
*a: Open
*b: Short
*c: Ground short
*d: Noise
*6: Does not stop operating.
*7: Glow lamp does not turn on.
*8: Glow lamp does not turn off.
*9: Ground short makes engine unable to stop.
*10: Air conditioner does not operate.
*11: Air conditioner does not stop operating.
*12: Air conditioner does not work.
TROUBLE DIAGNOSIS Ð GENERAL DESCRIPTIONYD22DDTI
Symptom Matrix Chart (Cont'd)
EC-1124